Advanced grain cleaning system
Optimize your grain processing with a cutting-edge cleaning solution that efficiently removes impurities, ensuring higher quality cereals and feeds while reducing energy consumption by 15% with advanced air-recycling technology.
The Vitaris Combicleaner MTKC from Bühler is a robust engineered-to-order solution designed for effective grain and pulse cleaning and separation. It combines the functionality of a separator and combistoner in a modular system. The machine utilizes a high-efficiency aspiration process to remove coarse, fine, and light impurities, ensuring a cleaner product flow.
This system finds applications in food, feed, and agricultural sectors, efficiently handling products like whole wheat flour, basmati rice, and cattle feed pellets. With a processing capacity tailored for continuous high-speed operation, it integrates seamlessly into production lines.
Energy consumption is cut by up to 15%, leveraging recirculated air and frequency converters to reduce air use by as much as 90% in the process. Built from FDA-approved materials, including stainless steel, it prioritizes hygiene and food safety, a critical requirement given its deployment in facilities handling food products.
The Combicleaner is designed for easy maintenance, featuring a quick-clamp system for rapid sieve changes. Its modular design allows for customization to meet specific cleaning requirements, supported by Bühler’s engineering expertise to ensure optimal performance for diverse industrial applications.
Benefits
- Reduces installation costs and time with pre-wired, central connection design.
- Lowers energy consumption by up to 15% through innovative air recirculation.
- Ensures food safety with stainless steel construction and FDA-approved components.
- Offers flexible configurations with modular design for tailored cleaning solutions.
- Simplifies maintenance with a quick-clamp system for fast sieve changes.
- Applications
- Animal feed,Wheat,Pulses,Paddy,Grain,Spices,Rice
- End products
- Multigrain cereal,Whole wheat flour,Ground cumin,Lentil flour,Brown rice,Basmati rice,Cattle feed pellets
- Steps before
- Grain handling,Dehulling
- Steps after
- Sifting,grading,Optical sorting,Packing,Palletizing
- Input ingredients
- grain,wheat
- Output ingredients
- cleaned grain,heavy fractions,mixed fractions
- Energy consumption reduction
- Up to 15%
- Air usage reduction
- Up to 90% less than fresh air operation
- Modular design
- Yes
- Installation requirement
- Central point connection
- Operation
- With recirculated air
- Material
- Stainless steel sieves,FDA-approved plastic parts
- Cleaning function
- Combines separator and combistoner
- Sieve removal system
- Quick-clamp system
- Working mechanism
- Separation and destoning combined
- Integrated steps
- Cleaning,separating,destoning
- Modular design
- Flexibly combinable system
- Automation level
- Automated air recycling
- Energy efficiency
- 15% energy reduction
- Air usage
- 90% less air requirement
- Biological compatibility
- FDA-approved plastic parts
- Cleanability
- Stainless steel sieves
- Corrosive resistance (e.g. acids)
- Stainless steel components
- Density/particle size
- 0
- Compact footprint
- Yes
- Discharge method
- Central point connection
- Control panel type
- Centralized
- Modular design
- Yes
- Control Panel Type
- Centralized control unit
- Integration Possibilities
- Modular design for flexibility
- Air-recycling Aspirator Compatibility
- Flexible combination as needed
- Aspiration Channel Options
- Air-recycling aspiration channel
- Quick Clamp System
- Easy sieve replacement
- Material Type for Sieves
- Stainless steel
- Plastic Parts Material
- FDA-approved
- Market info
- Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.