Advanced plant engineering services
Optimize your production line with seamless integration of high-efficiency mixing, dosing, and conveying systems, ensuring precise handling and consistent quality control for a variety of materials, from delicate powders to robust granules.
The DVV Diverter Valve from Zeppelin Systems offers robust and precise material flow control, essential for enhancing efficiency in rubber, plastics, and chemical processing lines. Utilizing a modular design, this valve seamlessly redirects and maintains the flow of solids, powders, or granules without disruptions. Ideal for industries requiring continuous and automated operations, it integrates smoothly into existing systems with PLC compatibility for streamlined automation. The DVV Diverter Valve is crafted from high-quality materials ensuring durability and corrosion resistance, while also simplifying cleaning and maintenance processes. It supports customized configurations to meet specific operational needs, backed by comprehensive engineering support from Zeppelin Systems.
Benefits
- Ensures efficient material flow management, minimizing production disruptions.
- Reduces downtime and maintenance costs with rugged, corrosion-resistant construction.
- Enhances operational safety and compliance through precise control mechanisms.
- Supports versatile applications in various industries, increasing production flexibility.
- Integrates effortlessly into automated systems, lowering labor requirements and enhancing productivity.
- Applications
- Food,Aviation,Polyolefin,Tires,Chemical,Plastics,Rubber
- End products
- Car tires,Polypropylene sheets,Polyethylene pipes,Chocolate coatings,Plastic food containers,Rubber bands,Aircraft cabin interiors
- Steps before
- Feasibility study,Front-end engineering design,Process Flow Diagram creation,Piping Instrument Diagram creation,3D scanning,Component specification and dimensioning,Risk analysis
- Steps after
- Project commissioning,Start-up,Production support,Documentation and certification
- Input ingredients
- polyolefin,rubber,plastic,food industry materials
- Output ingredients
- compounded materials,processed food products
- Automation
- PLC-controlled
- Layout planning
- 3D models and 3D scans
- Component design
- Customized
- Process Flow Diagrams (PFDs)
- Included
- Piping Instrument Diagrams (PIDs)
- Included
- Simulation and calculations
- Provided for all project phases
- Documentation and certification
- Comprehensive
- Engineering studies
- Feasibility and performance assessments
- MSR technology
- Integrated
- Turnkey installation
- Offered
- Safety considerations
- HAZOP studies,risk analyses
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Abrasiveness
- Yes/No
- Foaming
- High/Low
- Heat sensitivity
- Yes/No
- Viscosity
- Low/Medium/High
- Container size
- Small/Medium/Large
- Control panel type
- PLC / Touchscreen / HMI
- Integration possibilities
- Comos SAP E3D
- Discharge method
- Manual / Auto dosing
- Container type
- Mixers for the food industry
- Cooling option
- Cooling mixers
- Construction type
- Bolt-Tec / Modular Construction
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.