Aggregate separation and recovery system for concrete batching plants
Streamline your construction waste management and boost sustainability by efficiently reclaiming and washing aggregates, turning concrete residues into valuable resources for reuse and reducing raw material costs.
The CONSEP CSP from WAMGROUP is an efficient aggregate reclaimer and washer designed for ready-mix and precast concrete producers, as well as construction and quarry operations. By employing a self-cleaning, inclined screw mechanism, it effectively separates sand and gravel from concrete residues, allowing for the recovery of valuable aggregates. Specifically engineered for modular integration, CONSEP CSP supports Industry 4.0 automation, ensuring seamless operation with remote control capabilities. With a capacity to process concrete washout and residues, it significantly reduces unloading times and maintenance costs compared to traditional sedimentation tanks. Its energy-efficient 3 kW drive unit and robust construction make it well-suited for continuous operation, while adhering to environmental sustainability principles by promoting reclaimed and recycled concrete materials.
Benefits
- Minimizes waste and lowers raw material costs by reclaiming usable aggregates.
- Reduces labor and maintenance expenses with automated, self-cleaning operation.
- Decreases site congestion by significantly reducing unloading and parking times.
- Enhances sustainability efforts by transforming concrete residues into reusable materials.
- Adapts to varied site needs with flexible, modular design configurations.
- Applications
- Ready-mix concrete,Quarries,Environmental sustainability solutions,Construction waste management,Aggregate recycling,Precast concrete
- End products
- Reusable construction aggregates,Recycled concrete,Sustainable construction materials,Reclaimed aggregate,Ready-mix concrete components,Precast concrete elements
- Steps before
- Concrete pouring,Concrete mixing,Concrete transportation
- Steps after
- Aggregate reuse,Concrete recycling,Wastewater treatment
- Input ingredients
- concrete residues,washing water,solid aggregate particles,sand,gravel
- Output ingredients
- reclaimed aggregates,clean water,suspended solids,separated sand,separated gravel
- Automation
- Industry 4.0 ready
- Capacity
- 5 m³ per hour
- Drive Unit
- 3kW
- Particle Size
- ≥ 0.2mm (0.01 in)
- Water Discharge
- 8 ~ 10% suspended solids
- Automation level
- Automatic / Industry 4.0 ready
- Modular design
- Flexible configuration
- Cleaning method
- Self-cleaning
- Batch vs. continuous operation
- Batch operation
- Energy efficiency
- Low energy consumption
- User friendliness
- Auto-on / Auto-off
- Reduction in unloading/parking times
- Significant reduction
- Abrasion resistance
- Yes
- Corrosive resistance (e.g. acids)
- No
- Density/particle size
- 0.2mm and above
- Aggregate Processing Compatibility
- Sand and Gravel > 0.2mm
- Concrete Plant Types
- Ready-Mix,Precast
- Residual Concrete Treatment
- Separation and Reuse
- Discharge method
- Single receiving point (1 truck mixer)
- Modular design
- Flexible configuration
- Control panel type
- Industry 4.0 ready / PLC-controlled
- Modular design
- Customizable for specific on-site requirements
- Automation options
- Automatic operation with remote-control
- Market info
- WAMGROUP is known for its expertise in manufacturing bulk material handling and processing equipment, including screw conveyors, dust collectors, and valve systems, with a strong reputation for innovation, quality, and global market presence.