Aseptic filler for fruit juice and dairy products
Ensure sterile, high-speed filling of liquids and creams with precision-controlled dosage, enhancing the quality and safety of your food and beverage products.
Fills and Sterilizes Aseptic Liquid Products
The Aseptic Filler TETI/2 EA-2C-BD from Tropical Food Machinery is a dual-head aseptic filling machine engineered for efficiency and precision in aseptic packaging processes. It offers seamless integration into food and beverage production lines, filling a wide range of aseptic liquids, purees, and dairy products with exceptional care in sterilization. This machine is capable of handling up to 14,000 liters per hour, allowing you to process orange juice, UHT milk, and aseptic tomato paste with ease. The system utilizes steam sterilization, managed by a PLC microprocessor that automates filling and C.I.P. washing processes, minimizing downtime and ensuring consistent product quality. Designed for compliance with FDA safety parameters, it supports 1” and 2” nozzles for varying product consistencies, from juices to shredded fruit. Operators benefit from a user-friendly HMI touch-screen interface for real-time monitoring and error management. With an installed electric power of 8.1 kW and a steam consumption of 120 kg/h, it provides an energy-efficient solution for high-speed aseptic filling while optimizing resource use. Customization options and engineering support further enhance its adaptability to specific production needs.
Benefits
- Increases production speed with a capacity of up to 14,000 liters per hour.
- Ensures product safety and compliance with FDA-certified sterilization processes.
- Minimizes manual intervention through fully automated PLC-controlled operations.
- Optimizes energy usage with efficient steam consumption and low power requirements.
- Enhances operational flexibility with support for multiple nozzle sizes and product types.
- Applications
- Beverages,Sauces,Aseptic liquids,Jelly,Fruit purée,Dairy products,Jams,Ice cream bases,Fruit juices,Tomato products,Yogurt,Creams
- End products
- Alfredo sauce,Aseptic tomato paste,Uht milk,Strawberry jelly,Strawberry jam,Apple juice,Orange juice,Greek yogurt,Aseptic coconut water,Vanilla ice cream base,Marinara sauce,Mango purée
- Steps before
- Extraction,Evaporation,Pasteurization
- Steps after
- Packing,Sterilization,C.I.P. Washing
- Input ingredients
- fruit juice,juice with pieces of fruit,puree,fruit-based liquid,cream,sauce,jelly,yogurt,milk,base for ice cream,chopped tomato in sauce
- Output ingredients
- filled pre-sterilized bags,220 l drums,1000 l bins,goodpacks
- Market info
- Tropical Food Machinery is known for manufacturing engineered-to-order (ETO) industrial equipment, specializing in fruit and vegetable processing machinery. They are reputed for innovation, quality, and global service in the food processing industry.
- Filling capacity
- Up to 14,000 l/h
- Filling heads
- 2 aseptic filling heads
- Compatible spout size
- 1" for juice,2" for products in pieces
- Drum/Bin size
- 220 L drums or 1000 L bins
- Electric power installed
- 8.1 kW
- Steam consumption
- 120 Kg/h
- Compressed air consumption
- 1000 nl/h
- Control system
- PLC controlled with HMI touch-screen
- Automation
- Automatic except bag positioning
- Temperature control
- PT100 probes
- Product dosage
- Measured by flow meter
- Dimensions (L x W x H)
- 6000 x 5500 x 4000 mm
- Working mechanism
- Double head aseptic filler
- Filling operation
- Automatic with PLC control
- Integrated steps
- Sterilization,filling,CIP washing
- CIP/SIP
- Yes,integrated
- Batch vs. continuous operation
- Batch
- Changeover time
- Minimal due to automated controls
- Automation level
- PLC-controlled with HMI touch-screen
- Cleaning method
- CIP
- Machine footprint
- 6000 x 5500 x 4000 mm
- Number of filling heads
- 2
- Filling spout size
- 1” or 2”
- Control panel type
- HMI touch-screen interface