Aseptic filler for fruit juices and purees
Ensure product integrity and shelf stability with a versatile filler designed to aseptically process a wide range of liquid and semi-liquid foods, enhancing operational efficiency in high-demand production lines.
Aseptically Fills and Sterilizes Liquid Products
The EA-2C-D Aseptic Filler from Tropical Food Machinery is engineered for precision and reliability in aseptic filling operations. Specializing in processing liquid products, it features dual aseptic filling heads, steam sterilization, and flow meter dosing, ensuring contamination-free and accurate filling. Ideal for juice, dairy, sauce, and fruit puree applications, it operates at a capacity of up to 12,000 liters per hour, handling drums up to 220 liters. Controlled by a PLC with an HMI touch-screen interface, it automates filling, sterilization, and CIP washing processes, minimizing manual intervention and error risks. The equipment is designed for compliance with FDA safety standards and offers flexibility with interchangeable nozzles for different product consistencies. Equipped with low energy consumption, it integrates seamlessly into existing production lines for continuous, high-speed operations, making it an asset for food processing and aseptic packaging facilities.
Benefits
- Ensures product integrity and safety with FDA-compliant aseptic filling.
- Boosts production efficiency with a capacity of up to 12,000 liters per hour.
- Minimizes manual labor through fully automated filling and sterilization processes.
- Adapts to various product consistencies with interchangeable nozzle options.
- Lowers operational costs with energy-efficient design and optimized resource consumption.
- Applications
- Jellies,Beverages,Sauces,Cream,Ice cream bases,Fruit juices,Tomato products,Yogurt,Purees,Dairy products
- End products
- Lemonade,Vanilla yogurt,Whipped cream,Peach puree,Apple juice,Strawberry sauce,Orange juice,Mango juice,Vanilla ice cream base,Marinara sauce,Blueberry jelly,Strawberry puree,Chocolate milk,Tomato ketchup
- Steps before
- Extraction,Pasteurization,Homogenization
- Steps after
- Packing,Storage,Distribution
- Input ingredients
- fruit juice,juice with pieces of fruit,purée,fruit-based liquid,cream,sauce,jelly,yogurt,milk,base for ice cream,chopped tomato in sauce
- Output ingredients
- filled pre-sterilized bags,drums up to 220 liters
- Market info
- Tropical Food Machinery is known for manufacturing engineered-to-order (ETO) industrial equipment, specializing in fruit and vegetable processing machinery. They are reputed for innovation, quality, and global service in the food processing industry.
- Automation
- PLC-controlled
- Capacity
- Up to 12.000 l/h
- Drum size
- Up to 220 L
- Compressed Air Consumption
- 1000 nl/h
- Electric power installed
- 2 kW
- Steam Consumption
- 120 Kg/h
- Dimensions (Length x Width x Height)
- 4200 x 3000 x 3300 mm
- Bag type
- Pre-sterilized
- Nozzle Size
- 1” for juice / 2” for pieces
- Temperature Control
- PT100 probes
- Filling Operation
- Automatic
- Working mechanism
- Double head aseptic filler with steam sterilization
- Integrated steps
- Sterilization,filling,CIP washing processes
- CIP/SIP process
- CIP washing
- Automation level
- PLC-controlled with HMI touch-screen
- Bag positioning
- Manual positioning
- Filling operation
- Automatic control by microprocessor
- Filling capacity
- Up to 12,000 l/h
- Control methods
- Temperature by PT100 probes,dosage by flow meter
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- 4200 x 3000 x 3300 mm
- Control panel type
- HMI touch-screen interface
- Discharge method
- Rotating arms with steam sterilization
- Drum size
- 220 L