Aseptic filler for liquids and semi-concentrates
Ensure maximum sterility and precision when filling liquids, concentrates, and purees, making it a key asset in maintaining product quality and safety.
The New Aseptic Filler from FBR ELPO is engineered to deliver precise filling and sterilization for various liquid and semi-concentrate products. Featuring a dual mobile head system with a tilting mechanism, it efficiently packages products into bags ranging from 3L to 200L, ensuring maximum sterility. This machine excels in applications such as tomato paste, fruit juices, and dairy products, offering an operating speed of up to 12,000 kg/h. Equipped with an intuitive touch screen control panel, it facilitates seamless integration into high-speed production lines with real-time monitoring and adjustments. The filler reduces steam usage through optimized sterilization methods and is available with 1” or 2” filling heads, sterilizable by steam or chemical agents. With a robust stainless steel construction, it is designed for durability and easy maintenance, ensuring compliance with food safety standards. For operations demanding scalability, it can be paired with an automatic palletizer, enhancing production workflow efficiency.
Benefits
- Ensures high sterility levels, reducing contamination risks in food and beverage processing.
- Enhances production efficiency with high-speed filling of up to 12,000 kg/h.
- Minimizes resource usage through optimized steam and energy consumption.
- Allows seamless integration into existing systems with flexible bag size handling.
- Simplifies operation and maintenance with a user-friendly touch screen interface.
- Applications
- Semi-concentrates,Tomato processing,Fruit processing,Concentrates,Fruit puree,Liquids
- End products
- Tomato puree,Liquid dairy products,Concentrated fruit bases,Smoothie bases,Fruit puree with pieces,Vegetable concentrates,Fruit nectars,Sauce bases,Tomato paste,Fruit juices
- Steps before
- fruit processing,concentration,pureeing,semi-concentration
- Steps after
- automatic palletizing,bag sealing,drum filling
- Input ingredients
- liquids,semi-concentrates,concentrates,fruit puree,pieces in suspension
- Output ingredients
- 3 L bags,5 L bags,10 L bags,20 L bags,200 L bags,full drums
- Filling speed
- 60 drums/h
- Installed power
- 1.5 KW
- Steam consumption
- 20 Kg/h - 6 Bar
- Air consumption
- 5 Nm³/h - 8 Bar
- Height
- 2640 mm
- Width
- 2620 mm
- Length
- 4320 mm
- Product max. dimension in the filling valve
- 9 mm / 44 mm
- Operating speed
- Up to 12,000 kg/h
- Working mechanism
- Two mobile filling heads with tilting system
- Automation level
- TOUCH SCREEN keyboard
- Batch vs. continuous operation
- Batch
- Cleaning method
- Steam or chemical sterilization
- Changeover time
- Not specified
- CIP/SIP
- Not specified
- Energy efficiency
- Not specified
- Corrosive resistance (e.g. acids)
- Yes
- Compatibility with liquids,semi-concentrates,concentrates,and fruit puree with pieces
- Yes
- Machine footprint
- 4320 mm x 2620 mm
- Height
- 2640 mm
- Width
- 2620 mm
- Length
- 4320 mm
- Control panel type
- TOUCH SCREEN
- Integration with palletizer
- Compatible
- Filling head system
- Mobile and tilting
- Sterilization options
- Steam / Chemical agents
- Market info
- FBR ELPO is known for its expertise in manufacturing industrial equipment, specializing in engineered-to-order solutions for food and beverage processing, particularly in thermal processing and aseptic technology, and holds a strong reputation for innovation and reliability in the market.