Automated hanging system for sausage production
Optimize your sausage production with a system that seamlessly hangs and portions diverse sausage types, ensuring precision and efficiency in high-speed operations.
The SwiStickXXL from TIPPER TIE is an engineered-to-order automated hanging system designed specifically for sausage manufacturers and pet food producers seeking efficiency and precision. This system seamlessly integrates into your production line, capable of processing various casing types, from fibrous to collagen, accommodating calibers from 20mm to 120mm. The SwiStickXXL excels in high-speed hanging, clipping, and packaging operations, handling up to 65 loops per minute with a maximum length of 1700mm. Driven by maintenance-free servo motors and featuring state-of-the-art PLC control, this system ensures your production line remains virtually uninterrupted, with quick changeovers and minimal downtime. The inclusion of TIPPER TIE’s PRoCARE® for maintenance and safety ensures reliability, while the system’s motorized magazines and parallel turret design allow for rapid casing changes, minimizing operational standstill. Whether you’re producing smoked sausages, vegan alternatives, or raw pet foods, the SwiStickXXL optimizes your production with precision and ease.
Benefits
- Reduces labor costs with single-operator handling and automated processing.
- Minimizes production downtime with quick casing changeovers and continuous operation.
- Increases production efficiency, accommodating diverse casing types and sizes.
- Enhances safety and reliability with maintenance-free servo motors and integrated safety controls.
- Improves operational flexibility with configurable options for existing smoking stick formats.
- Applications
- Dry sausages,Raw pet food,Smoked sausages,Pepperoni,Vegan sausages,Frozen pet food,Sausages,Refrigerated pet food
- End products
- Vegan chorizo,Raw chicken pet food,Refrigerated lamb pet sausages,Chorizo,Vegan salami,Bratwurst,Kielbasa,Italian sausage,Frozen beef pet patties,Vegan bratwurst
- Steps before
- Grinding,Mixing,Emulsification,Injection
- Steps after
- Smoking,Cooking,Cooling,Packaging
- Input ingredients
- plastic casings,fibrous casings,collagen casings,sausages,pepperoni,dry sausage,smoked sausage,vegan sausage,raw pet food,frozen pet food,refrigerated pet food
- Output ingredients
- suspended sausages,sausages on smoking sticks,sausage strings
- Automation
- PLC-controlled
- Capacity
- 65 loops/minute
- Casing Type Compatibility
- Plastic,fibrous,collagen
- Caliber Range
- 20mm to 120mm
- Maximum Sausage/String Length
- 1700mm
- Individual Sausage/Chain Weights
- 500g to 10kg
- Smoking Stick Length
- 800mm to 1200mm
- Smoking Stick Capacity
- 30 smoking sticks
- Changeover Time
- approximately 2 seconds
- Motor Type
- Maintenance-free servo motors
- Control Interface
- Multi-lingual,graphical touch screen
- Utilization Improvement
- 25%
- Stick Replacement Speed
- 600 microseconds
- Automation level
- PLC-controlled,multi-lingual touch screen interface
- Efficiency
- Utilization improvement of 25% per smoking stick
- Changeover time
- About two seconds of standstill during casing changes
- Cleaning method
- Smooth,stainless steel surfaces for hygienic cleaning
- Energy efficiency
- Maintenance-free servo motors
- Plastic casings
- Compatible
- Fibrous casings
- Compatible
- Collagen casings
- Compatible
- Corrosion resistance
- Stainless steel construction
- Smoking stick lengths
- 800mm to 1200mm
- Sausage/String length
- up to 1700mm
- Caliber size
- 20mm to 120mm
- Motorized magazine capacity
- Up to 30 smoking sticks
- Weight Handling
- 500g to 10kg per sausage or chain
- Automation
- PLC-controlled
- Touch screen panel
- Multi-lingual graphical touch screen
- Control panel type
- Robot or automatic conveyor system
- Material Compatibility
- Handles plastic,fibrous,and collagen casings
- Servo motor
- Maintenance-free
- Control panel type
- Multi-lingual,graphical touch screen
- Safety control system
- Integrated safety control system
- Buffer system
- Robot/automatic conveyor for smoking sticks
- Hygienic design
- Smooth,angled,stainless steel surfaces
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.