Automated system for hanging, tying, and packaging sausages
Increase throughput and efficiency in sausage production with a high-speed system that seamlessly integrates hanging, tying, and packaging, enhancing operational productivity and reducing labor costs.
The TTStick Automated Hang, Tie, and Packaging System from TIPPER TIE sets a new standard in sausage and pet food processing by providing a streamlined solution for hanging, tying, and packaging. Its robust servo motor-driven mechanism ensures precise suspension across various casing types and calibers, making it suitable for a wide array of end products including pepperoni sticks, salami logs, vegan chorizo, and pet food nuggets. The system achieves up to 100 loops per minute, maintaining production continuity with minimal disruption due to its on-the-fly casing changes. With an intuitive touch screen-controlled PLC system, it facilitates easy program recall and operational adjustments. The stainless-steel construction not only enhances hygienic cleaning and maintenance but also reduces operational downtime through its integrated maintenance prompts. Capable of high-speed, continuous operation, the TTStick fits seamlessly into existing lines, supporting high-capacity production needs while effectively lowering labor costs.
Benefits
- Enhances production efficiency with up to 100 loops per minute, minimizing operational interruptions.
- Reduces labor costs through single-operator functionality and automated processes.
- Maintains hygienic standards with easy-to-clean stainless steel construction, decreasing downtime.
- Offers seamless integration via PLC-controlled system, ensuring quick program adjustments.
- Supports diverse product applications, accommodating various casing types and sizes.
- Applications
- Raw pet food,Dry sausage,Frozen pet food,Vegan sausage,Smoked sausage,Refrigerated pet food
- End products
- Vegan chorizo,Salami logs,Frozen beef pet food nuggets,Pepperoni sticks,Refrigerated turkey pet food patties,Raw chicken pet food medallions
- Steps before
- Grinding,Mixing,Emulsification,Injection,Marination
- Steps after
- Smoking,Cooling,Packaging,Labeling
- Input ingredients
- plastic casings,fibrous casings,collagen casings,dry sausage,smoked sausage,vegan sausage,raw pet food,frozen pet food,refrigerated pet food
- Output ingredients
- suspended sausages,packaged sausages,loops of sausages,strings of sausages
- Weight
- Approximately 850 kg
- Capacity
- Up to 100 loops per minute
- Caliber range
- 20 mm – 120 mm
- Sausage/string length
- 130 mm – 800 mm (or up to 1,700 mm with the SwiStickXXL)
- Smoking stick size
- 800 mm – 1,250 mm (easily adjustable)
- Sausage weight
- 0.1 kg – 4 kg
- Protection class
- IP65
- Fuse protection
- 10 A at 3 x 400 v / 50 Hz
- Power consumption
- 3.7 KW
- Air pressure / air consumption
- 6–7 bar / .8 Nm³/h
- Automation
- PLC-controlled
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Minimal interruption
- Cleaning method
- Hygienic design,easy to clean
- Energy efficiency
- High-capacity production with reduced labor costs
- Production capacity
- Up to 100 loops per minute
- Cleanability
- Easy-to-clean stainless steel surfaces
- Corrosive resistance (e.g. acids)
- Yes,stainless steel components
- Control Panel Type
- Touch Screen
- Integration Possibilities
- Existing Setup / PLC Systems
- Swivel Tube Option
- Yes
- Parallel Turret Option
- Yes
- System Adjustability
- Loop Size / Clip Changeover
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.