Automatic rotary ring wrapper for high-speed pallet wrapping
Achieve optimal load stability and reduce material usage with this high-speed rotary ring wrapper, designed for seamless integration into existing palletizing operations. Perfect for industries requiring efficient and reliable packaging solutions that also prioritize economic and environmental benefits.
The Genesis Thunder HS/2 from OCME is a fully automatic rotary ring wrapper ideal for high-speed operations. This innovative machine excels in securing and stabilizing loads with its precision wrapping and film utilization, making it indispensable in industries such as beverage, food, and personal care. It operates using a dual pre-stretch carriage system, allowing for substantial material savings and load integrity without compromising speed. With capacity exceeding 200 pallets per hour, it efficiently handles packaging tasks with minimal energy usage, facilitated by servo-controlled motors and Cube Technology™ for precise film distribution.
Automation is key, featuring a PLC-controlled system with integration capabilities for seamless line operation and remote data monitoring through the Rconnect system. Constructed with a hygienic design, maintenance is straightforward and unobtrusive, ensuring uninterrupted production flow. Safety is paramount, with features such as dynamic parachute mechanisms and protective corner applicators. Customization is supported through modular design, enabling quick upgrades and component replacements to match evolving production needs.
Benefits
- Increases packaging efficiency by processing over 200 pallets per hour.
- Minimizes film usage and waste with optimized pre-stretch technology.
- Enhances load stability, reducing product damage during transport.
- Provides safer operation with dual-locking mechanisms for peace of mind.
- Facilitates seamless production integration with remote monitoring and control features.
- Applications
- Food,Personal care,Beverage,Tissue,Lubricants,Paper,Corrugated,Home
- End products
- Canned soups,Bottled water,Personal hygiene products,Facial tissues,Machine oil,Household cleaning supplies,Packaged snacks,Cardboard boxes,Soft drinks,Toilet paper
- Steps before
- Palletizing,Depalletizing,Filling,Packing
- Steps after
- Internal Logistics,Transportation,Storage
- Input ingredients
- film reel,pallet,compressed air
- Output ingredients
- wrapped pallet,stabilized load
- Output Capacity
- More than 200 P/H
- Film Reel Height
- 500 mm / 20 inches
- Maximum Pallet Height
- 2000 mm / 80 inches
- Power Supply Voltage and Frequency
- 400-415 ± 5% V - 50 ± 1% Hz
- Compressed Air Pressure
- 6 ± 1 Bar
- Automation level
- Fully automatic
- Batch vs. continuous operation
- Continuous
- Changeover time
- Quick and flexible
- Energy efficiency
- Material saving and reduced operative costs
- Cleaning method
- Hygienic design for easy cleaning
- Load stabilization
- Dynamic parachute locking mechanism
- Setup flexibility
- Quick and easy component replacement
- Wrapping flexibility
- Start and finish wrapping cycle at any position
- Abrasion resistance
- High
- Cleanability
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Machine footprint
- Compact
- Control panel type
- HMI
- Pallet dimensions
- 400x600 mm - 1270x1270 mm
- Maximum pallet height
- 2000 mm
- Film reel height
- 500 mm / 750 mm (optional)
- Reel diameter
- 250mm
- Wrapping cycle start/finish positioning
- Flexible
- Film cutting/sealing system
- Hot wire film cutting and sealing
- Modular design
- Yes
- Materials used
- Aluminium
- Design
- Hygienic,ergonomic
- Setup and Configuration Flexibility
- Quick and easy replacement of most components
- Modular Design
- Prepared for quick upgrades setup
- Wrappers/Band Flexibility
- Start and finish wrapping cycle at any position on the load
- Parachute Mechanism for Safety
- Double redundant and continuous locking mechanism
- Film Reel Size Options
- 500/20" mm film reel height
- 750/30" mm optional
- Pre-stretch Carriage Type
- Fixed or variable pre-stretch
- Auto Reel Changer
- Single (ARC/1) or dual (ARC/2) reel
- Top Cover Systems
- Top Inside / Top Outside options
- Roping Device Type
- Bottom rope,top rope,double movement
- Market info
- OCME, part of Aetna Group Italy, is renowned for manufacturing innovative, high-quality packaging and material handling solutions, including filling, palletizing, and conveying systems, with a strong reputation for reliability and technological advancement in industrial sectors.