Automatic tray sealer for cut & seal and Map applications
Optimize tray packaging efficiency with a versatile solution for high-speed sealing and precise tray positioning, perfect for operations requiring cut & seal or modified atmosphere packaging (MAP) to maintain product integrity and freshness.
The TSA 875 P traysealer from ULMA Packaging revolutionizes your packaging operations with its tailored approach for sealing preformed trays. This automatic machine excels in diverse food processing applications, handling products such as steak cuts, marinated chicken, and bakery items with precision. Its innovative Continuous Motion Control software ensures accurate tray positioning, leading to speeds of up to 150 trays per minute. Ideal for meat, produce, poultry, and bakery sectors, it supports both single-line and double-line sealing processes.
Capable of operating up to 25 cycles per minute, the TSA 875 P integrates seamlessly into medium-high production lines, offering flexible adjustment for varied tray sizes up to 330 x 875 mm. Its servomotor-driven systems enable tool-free die changes and efficient tray feeding, reducing downtime. The equipment’s motorized film tension control and centralized lubrication optimize energy use, while pneumatic reel holders streamline film handling.
Built for demanding industry standards, the traysealer includes a robust construction with easy-to-use features and minimized maintenance needs. Additional options—such as tray denesters and MAP systems—allow for further customization to align with specific operational demands. With ULMA’s engineering support, the TSA 875 P is a comprehensive solution for high-efficiency packaging environments.
Benefits
- Enhances productivity with high-speed sealing, processing up to 150 trays per minute.
- Minimizes manual intervention through tool-free die changes, reducing setup time.
- Ensures precise tray positioning with Continuous Motion Control, improving packaging accuracy.
- Lowers operational costs with centralized lubrication and energy-efficient motor control.
- Adapts to varied packaging requirements with customizable tray and die options.
- Applications
- Biscuits,Bakery,Meat,Confectionery,Produce,Poultry
- End products
- Assorted candies,Baguettes,Chicken breasts,Chocolate chip cookies,Salad mixes,Sugar cookies,Sliced bread loaves,Fruit medley packs,Minced meat packages,Prepped vegetables,Steak cuts,Marinated chicken wings,Croissants,Sausage links,Shortbread cookies,Truffles,Caramels,Poultry legs
- Steps before
- Tray denesting,Loading modules integration
- Steps after
- Modified atmosphere packaging (MAP),Checkweighing,Coding and printing,End of line integration,Film perforation
- Input ingredients
- preformed regular trays,printed top film materials,medium-high production lines
- Output ingredients
- sealed trays,packaged trays,MAP (Modified Atmosphere Packaging) trays
- Cycle speed
- Up to 25 cycles/min
- Tray sealing speed
- Up to 150 trays/min
- Sealing area
- 330 x 875 mm
- Maximum tray height
- 80/120 mm
- Die lifting system
- Servomotor
- Tray feeding and positioning
- Belt with drum-motor
- Film tension control
- Motorized
- Control panel
- Industrial PC with 7" touch screen (Opt. 10")
- Ethernet interface
- Yes
- Format change
- Easy
- Energy efficiency
- High
- Automation level
- Automatic traysealing
- Tray transport mechanism
- Tray transport system with arms
- Process integration capability
- Suitable for integration into medium-high production lines
- Cycle speed
- Up to 25 cycles/min
- Tray positioning accuracy
- High accuracy through CMC software
- Sealing lines
- Single-line or double-line
- Changeover time
- Easy change of format
- Material compatibility
- All type of trays and materials
- Sealing method
- Cut,seal or MAP by barrier system
- Energy efficiency
- Energy efficient operation
- Compatibility with Preformed Trays
- Various materials (e.g.,plastic,aluminum)
- Use of Printed Top Film Materials
- Diverse printed films
- MAP Compatibility
- Modified atmosphere (MAP) packaging
- Container type
- Preformed regular trays
- Sealing application
- Cut,seal or MAP
- Tray size compatibility
- 330 x 875 mm
- Tray height compatibility
- 80/120 mm
- Material compatibility
- All types of trays and materials
- Sealing area
- 330 x 875 mm
- Maximum tray height
- 80/120 mm
- Tray transport system
- Arm with belt and drum-motor
- Control panel size
- 7" touch screen (Opt. 10")
- Tray sealing configuration
- Single-line or double-line
- Reel holder
- Pneumatic grip
- Die lifting system
- Servomotor
- Arm opening/closing mechanism
- Servomotor
- Die change method
- Without tools
- Control panel type
- Industrial PC with 7" touch screen (Opt. 10")
- Integration possibilities
- Ethernet interface
- Tray feeding and positioning
- Belt with drum-motor
- Die change system
- Die change without tools
- Sealing process
- Single-line or double-line
- Market info
- ULMA Packaging Spain is renowned for designing and manufacturing innovative, customized packaging solutions for the food, pharmaceutical, and non-food industries, emphasizing advanced automation technology, sustainability, and high-quality service.