Automatic tray sealer for high-speed food packaging
Optimize your production line with a high-capacity tray sealing solution that reduces labor costs and enhances packaging versatility, ensuring your products stay fresh and visually appealing.
The Proseal GT5eXTwin Tray Sealer is an advanced high-speed sealing solution, delivering reliable performance for food manufacturers and packaging industries. Designed for seamless integration into your production line, this twin-lane, linear system efficiently handles a range of sealing operations, including heat sealing, vacuum, and Modified Atmosphere Packaging (MAP). Capable of sealing up to 168 vacuum gas packs per minute with a 14-impression tool, it supports applications across diverse food and pharmaceutical sectors, from infant formula to ready meals. Energy efficiency is maximized with the Eseal® electric seal system, cutting energy use by 92%. Flexible and modular, it accommodates interchangeable sealing options, ensuring you stay ahead of packaging trends. Built with hygienic construction and wash-down protection, it also features five-minute tool changeovers for swift, contamination-free maintenance. The Proseal GT5eXTwin also offers eWON and I-film systems for remote monitoring and intelligent film management, providing comprehensive support for operational sustainability and quality control.
Benefits
- Increases production speed with ProMotion continuous motion tray infeed system, minimizing operational delays.
- Reduces energy costs by 92% through the Eseal® efficient electric sealing system.
- Enhances flexibility with the ability to perform various sealing styles, accommodating future packaging trends.
- Simplifies maintenance with quick-release conveyors and five-minute tool changeovers.
- Ensures hygienic operation with food industry-approved construction and wash-down protection.
- Applications
- Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
- End products
- Facial moisturizers,Blister-packed pills,Vinaigrette bottles,Infant formula,Olive oil bottles,Spice sachets,Pre-packed turkey sandwiches,Pasta sauces,Dry dog food,Almond milk,Tofu slices,Frozen fish fillets,Croissants,Fruit salad trays,Chicken breast trays,Yogurt pots,Lasagna ready meals,Mixed nut pouches,Chocolate pralines,Canned tomato soup
- Steps before
- Tray de-nesting,Filling,Weighing,Labeling
- Steps after
- Packing,Film coding and printing,Quality inspection,Logistics and distribution
- Input ingredients
- pre-formed trays,food categories,Film reel,packaging materials,Fish and Seafood,Pork,Red Meat,Poultry,Soft Fruit,Fresh Produce,Ready Meals,Desserts
- Output ingredients
- sealed trays,packaged food products,tray-sealed items,Vacuum Gas packs,Skin packaging,MAP packaging,VMAP packaging,packaged Fish and Seafood,packaged Pork,packaged Red Meat,packaged Poultry,packaged Soft Fruit,packaged Fresh Produce,packaged Ready Meals,packaged Desserts
- Speed
- 168 Vacuum Gas packs per minute
- Capacity
- 14-impression tool
- Tray Width
- Up to 400mm wide
- Heat Seal Style
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Automation
- Fully automatic production line
- Tool Changeover Time
- Five minutes
- Energy Efficiency
- 92% reduction in energy consumption
- Seal Force
- Eseal® energy efficient electric seal system
- Infeed System
- ProMotion high accuracy continuous motion
- Conveyor Type
- QR Conveyors with quick release belts
- Options,Models
- eWON,I-film,ProTect
- Automation level
- Fully automatic
- Flexibility
- Multi-seal type capability
- Tool changeover time
- Five minutes
- Trays acceptance
- Randomly spaced trays
- Integration
- Compatible with auxiliary equipment
- Production speed
- 168 packs per minute
- Energy efficiency
- 92% reduction in energy consumption
- Portability
- Fully portable and castor mounted
- Cleaning
- Hygienic construction and wash-down protection
- Sealing system
- Eseal® energy efficient electric seal system
- Abrasion Resistance
- High
- Corrosive Resistance
- High
- Cleanability
- Food-grade Hygienic Construction
- Biological Compatibility
- Food-safe Materials
- Compact footprint
- Fully portable and castor mounted
- Control panel type
- Simple design and operation
- Discharge method
- Designed to accept randomly spaced trays from any conveyor
- Machine footprint
- Large-capacity,twin-lane or extra-wide single-lane format
- Tray size capability
- Up to 400mm wide
- Heat Seal Style
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Conveyor Integration
- Random tray acceptance
- Inboard Cut Option
- Form,fill and seal presentation
- Control Integration
- Denesters,fillers,multi-head weighers,laser coders,labelers
- Closure Cut
- Maximizing throughput,reducing waste
- Operation Format
- All around seal only (No Cut)
- Machine Connection System
- eWON for real-time data and remote setup
- Film Monitoring
- I-film intelligent film reel monitoring
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.