Automatic tray sealing system for high-speed packaging
Experience seamless high-speed packaging with this versatile tray sealing system, designed to adapt to evolving packaging trends and integrate effortlessly into your production line, saving time and reducing operational costs.
The GT6e Tray Sealer from Proseal is an automatic in-line system engineered to enhance your packaging line with its high-speed and flexible sealing solutions. This equipment excels in sealing pre-formed trays using various techniques—atmospheric, Modified Atmosphere Packaging (MAP), Vacuum MAP, and multiple skin options. Capable of processing diverse applications, it supports products from infant formula pouches to pharmaceutical blister packs.
Designed for seamless integration into existing production lines, the GT6e works in conjunction with auxiliary systems like tray de-nesters, fillers, and weighers. With a throughput of up to 96 Vacuum Gas packs per minute on an 8-impression tool, it offers substantial productivity benefits.
The GT6e is highly energy-efficient, featuring the Eseal® system that reduces energy consumption by 92% while increasing seal force. Constructed for hygiene with wash-down capabilities, it is suitable for stringent food safety requirements.
This system offers remote machine connectivity via eWON, allowing real-time data support and software updates. It supports a variety of materials and configurations, paving the way for custom-tailored solutions that meet specific production needs while adhering to industry standards. The machine’s easy maintenance and quick tool change capabilities minimize downtime, enhancing operational efficiency.
Benefits
- Increases packaging output with a maximum of 96 vacuum packs per minute.
- Reduces energy costs by 92% through the Eseal® system, enhancing sustainability.
- Minimizes labor expenses with fully automatic and modular operation.
- Streamlines maintenance with quick tool changeovers and wash-down protection.
- Ensures adaptability to future packaging trends with flexible sealing options.
- Applications
- Personal care,Seafood,Ready meals,Pet food,Sandwiches,Bakery,Dairy alternatives,Confectionery,Fruits,Meat,Nuts,Plant-based protein,Poultry,Baby food,Dairy,Pharmaceutical
- End products
- Lotion bottles,Tofu containers,Frozen lasagna boxes,Salmon fillet packs,Infant formula pouches,Kibble bags,Yogurt containers,Blister packs for capsules,Beef steak packaging,Almond milk cartons,Chicken breast trays,Packaged strawberries,Pre-packaged sandwich wraps,Chocolate bar wrappers,Croissant packages,Sealed almonds
- Steps before
- Tray De-nesting,Filling,Weighing,Labeling
- Steps after
- Packing,Film Coding and Printing
- Input ingredients
- pre-formed trays,fish and seafood,pork,red meat,poultry,soft fruit,fresh produce,ready meals,desserts
- Output ingredients
- sealed tray packs,vacuum sealed packages,MAP packages,skin packs,atmospheric sealed packs
- Speed
- 96 Vacuum Gas packs per minute
- Capacity
- 8-impression tool
- Automation
- Fully automatic production line
- Heat Seal Options
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Tool Changeover Time
- Five-minute
- Energy Efficiency
- 92% reduction in energy consumption
- Automation level
- Fully automatic
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Five-minute tool changeover
- Cleaning method
- Wash-down protection
- Energy efficiency
- 92% reduction in energy consumption
- Integration capability
- Tray de-nesters,fillers,labelers
- Seal options
- Atmospheric,MAP,VMAP,Skin
- Tool mobility
- Fully portable and castor mounted
- System flexibility
- Adaptable to packaging trends
- Hygienic Design
- Food Industry Approved
- Energy Efficiency Standard
- Eseal® Energy Efficient System
- Wash-down Protection
- Yes
- Vacuum Gas Compliance
- Food Packaging Standards
- Machine footprint
- Compact,fully portable and castor mounted
- Tool changeover time
- Five minutes
- Tray sealing capacity
- 96 Vacuum Gas packs per minute on an 8-impression tool
- Control panel type
- Simple design and operation with optional control integration
- Conveyor system
- QR Conveyors with quick release belts
- Control panel type
- Touchscreen
- Integration possibilities
- Peripheral equipment (de-nesters,fillers,weighers,coders,labelers)
- Seal flexibility
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Connectivity system
- eWON machine connection system
- Film monitoring
- I-film intelligent film reel monitoring system
- Machine login system
- ProTect contactless login system
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.