Batch decontamination system for effluents with particles and variable viscosity
Effectively manage complex effluent streams with variable viscosity through robust decontamination technology, ensuring biologically hazardous liquids are safely treated for compliance with stringent biosafety standards.
The Cyclobatch BDS from Actini Group is a specialized decontamination system designed for safe and efficient processing of biologically hazardous liquid waste. Utilizing patented tangential steam injection technology, it achieves cyclonic agitation for uniform thermal distribution, making it particularly adept at handling effluents with particles or varying viscosities. Suitable for applications including biopharmaceuticals and effluent treatment, it processes capacities from 100 to 16,000 liters per day. Integrated with PLC automation, it ensures precise control over decontamination cycles, with complete traceability and minimal human intervention. The system features energy-efficient steam utilization and an energy recovery section, contributing to a 25% reduction in energy consumption. Constructed for robust operation, it offers redundant configurations for enhanced reliability and adheres to stringent biosafety levels, including BSL 3 and BSL 4 compliance. Maintenance is simplified through design elements like no vent filters and gravity-based filling, reducing leaks and emissions.
Benefits
- Ensures biosafety compliance with BSL 3 and BSL 4 standards, safeguarding environments dealing with hazardous materials.
- Reduces operational energy costs by 25% through effective steam and energy recovery systems.
- Minimizes contamination risk with a fully automated process, enhancing operational safety and efficiency.
- Adapts to varied effluent characteristics, providing versatile solutions for different processing needs.
- Lowers maintenance demands with a simplified design eliminating vent filters and utilizing gravity-based operations.
- Applications
- Liquid waste decontamination,Fine chemicals,Biopharmaceuticals,Effluent treatment,Biosafety
- End products
- Biologically hazardous liquids,High-purity chemical batches,Microbial-decontaminated outputs,Treated wastewater,Monoclonal antibody preparations,Viral vector solutions,Vaccine solutions,Effluent slurry,Contaminated laboratory waste
- Steps before
- Effluent collection,Pre-filtration
- Steps after
- Effluent discharge,Cooling,Monitoring and validation
- Input ingredients
- effluents containing particles,effluents with variable viscosity,contaminated liquid,effluents with biosafety level 3,effluents with biosafety level 4
- Output ingredients
- decontaminated liquid,treated effluents,decontaminated product
- Capacity
- 100 to 16,000 liters/day
- Energy
- Steam
- Energy recovery
- 80% savings in thermal energy used
- Batch size
- 60 to 3,500 liters
- Automation
- PLC-controlled
- Cycle time
- Depending on process temperature/time
- Cooling option
- Outside tank cooling
- Sound level
- 75 dBA
- Heating method
- Direct steam injection
- Redundancy
- Possible with 2 decontamination tanks
- Temperature sensor
- Available
- Flowmeter
- Available
- Pressure and level transmitters
- Available
- Waste type
- Effluents with particles/variable viscosity
- Cycle management
- Managed via touch screen
- Batch vs. continuous operation
- Batch
- Energy recovery
- 80% savings in thermal energy
- Automation level
- Fully automated,PLC and touch screen controlled
- Silent operation
- 75 dBA
- Redundancy
- Possible with 2 decontamination tanks
- Cleaning method
- Gravity filling and emptying
- Decontamination efficiency
- Complies with BSL 3 – BSL 4 / SIL 3
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity range
- Variable viscosity
- BSL Compliance
- BSL 3 – BSL 4
- SIL Compliance
- SIL 3
- Patented Technology
- Tangential Steam Injection
- Tank shape
- Cylindrical
- Tank size
- 30–3500 liters
- Machine footprint
- Reduced
- Feed/Discharge method
- Gravity filling and emptying
- Control panel type
- Touch screen
- Noise level
- 75 dBA
- Control panel type
- Touch screen
- Market info
- Actini is known for its expertise in manufacturing advanced thermal treatment systems, notably for biowaste decontamination, ensuring biosafety and compliance with rigorous environmental standards. They hold a strong reputation for innovative and reliable engineered-to-order solutions.