Brine mixing equipment for food processing
Achieve homogeneous brines and marinades effortlessly with our state-of-the-art mixing system, engineered to eliminate sedimentation while maximizing brine retention and marinade coverage for superior product quality.
The GEA MixMaster is a versatile brine and marinade mixing system designed to enhance the uniformity and quality of your marinated products. Featuring modular mixing and storage tanks ranging from 500 to 3000 liters, it easily scales to your production needs. It incorporates a two-speed stirring device and an advanced venturi mixing system to ensure complete dissolution and homogeneous blending, even with ingredients prone to sedimentation. Ideal for applications involving marinated meat and poultry, such as bacon, chicken wings, and spare ribs, the MixMaster facilitates seamless integration with processing lines by offering both PLC-controlled and push-button operations.
Capable of both batch and continuous processing, the system includes a recipe management feature for replicable results and a cooling option using glycol to maintain optimal temperatures during mixing. Durable construction and a self-draining design make cleaning straightforward, while ergonomic ingredient hoppers and flexible piping add to its operational efficiency. Compliant with the latest hygiene standards, the MixMaster is an indispensable tool for food producers seeking reliable, consistent marination processes.
Benefits
- Enhances product quality by ensuring uniform brine and marinade distribution, optimizing flavor and texture.
- Increases production flexibility with scalable modular tank options and adaptable stirring speeds.
- Minimizes ingredient waste with efficient venturi mixing system that prevents sedimentation.
- Simplifies operational processes with user-friendly PLC controls and recipe management system.
- Ensures hygienic standards with easy-clean, self-draining design and fully disassemblable piping.
- Applications
- Brines,Meat products,Tempura coated nuggets,Marinades,Pickles,Spare ribs,Poultry products,Ham,Bacon,Chicken wings
- End products
- Smoked bacon strips,Bbq pork spare ribs,Cured ham,Turkey brine,Pork loin marinade,Pickled gherkins,Honey garlic chicken wings,Marinated chicken breasts,Cornichons,Tempura chicken nuggets
- Steps before
- Ingredient preparation,Solution heating,Raw material inspection
- Steps after
- Brine injection,Tumbling,Massaging,Cooking,Product packaging
- Input ingredients
- brines,marinades,ingredients,light brines,pickles,high viscose marinades
- Output ingredients
- homogeneous brines,homogeneous marinades,soluble water-like brines,brines with tendency to sediment,high viscose marinades with tendency to sediment
- Capacity
- 500 L
- Capacity
- 1500 L
- Capacity
- 3000 L
- Electric Power
- 7.2/12.7 kW
- Electric Power
- 6.8/12.3 kW
- Machine Weight
- 495 kg
- Machine Weight
- 594 kg
- Machine Weight
- 767 kg
- Dimensions
- 1850x2450x2400 mm
- Dimensions
- 2400x2400x3200 mm
- Dimensions
- 2900x3000x3700 mm
- Automation
- PLC-Controlled
- Mixing Device
- Two-speed stirring device
- Modular Design
- Yes
- Cooling Option
- Glycol (optional)
- Working Mechanism
- Brine mixing and marination
- Integrated Steps
- Mixing,stirring,sedimentation prevention
- Automation Level
- Push-button / PLC-controlled
- Batch vs. Continuous Operation
- Batch
- CIP/SIP
- Available
- Cleaning Method
- CIP
- Recipe Management
- On PLC-controlled machines
- Cleanability
- Easy to disassemble for fast cleaning
- Compliant with hygiene standards
- Corrosive resistance (e.g. acids)
- Designed for handling brines and marinades,ensuring material compatibility
- Abrasion resistance
- Stirring device with durable,abrasion-resistant materials
- Density/particle size
- Suitable for homogenous mixing of various brine densities
- Viscosity
- Light brines to high viscose marinades
- Tank Capacity
- 500,1500,3000 liters
- Machine Dimensions
- 1850x2450x2400 mm,2400x2400x3200 mm,2900x3000x3700 mm
- Machine Weight
- 495 kg,594 kg,767 kg
- Tank Shape
- Modular Mixing and Storage Tanks
- Cooling Option
- Glycol (optional)
- Stirring Device
- Two-speed Stirring with Three-wing Propellers
- Control Panel Type
- Push Button / PLC-controlled
- Ergonomic Design
- Ingredient Hopper at Ergonomically Correct Height
- Modular design
- Mixing and storage tanks up to 3000 liters
- Control panel type
- Push-button or PLC-controlled
- Stirring device
- Two-speed stirring with three-wing propellers
- Cooling option
- Glycol cooling (optional)
- Recipe management system
- Available on PLC-controlled machines
- Venturi system
- Efficient dissolution and premixing of ingredients
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.