Carton filling system for tetra brik portion packs
Achieve high-capacity portion filling with innovative electron beam sterilization, ensuring optimal hygiene and extended shelf life for various liquid products.
The Tetra Pak® E3/CompactFlex is a versatile filling machine designed for high-speed production in the food and beverage industry, particularly suited for dairy, juice, and plant-based products. Utilizing eBeam sterilization technology, it ensures effective microbial control without relying heavily on hydrogen peroxide, enhancing both environmental performance and operational efficiency. It accommodates a range of applications, from milk cartons and juice boxes to extended shelf life packs, making it ideal for producers seeking to optimize product longevity and quality. Capable of processing up to 9,000 portions per hour, the E3/CompactFlex integrates seamlessly into continuous operations, providing automatic and precise filling, sealing, and packaging processes. Equipped with intuitive operator interfaces and customizable cleaning systems, it supports efficient production management while minimizing downtime. Available for both pasteurized and ESL beverage production, this machine offers flexibility and reliability, meeting the rigorous demands of modern packaging and sterilization standards.
Benefits
- Enhances production efficiency with the ability to fill up to 9,000 portions per hour.
- Minimizes environmental impact by reducing reliance on chemical sterilization agents.
- Increases product shelf life through advanced eBeam disinfection technology.
- Allows flexible production by supporting both pasteurized and extended shelf life packaging.
- Simplifies cleaning and maintenance with customizable automatic cleaning cycles.
- Applications
- Powdered milk,Nectar,Still drinks,Cheese,Pasteurized beverages,Plant-based products,Extended shelf life beverages,Ice cream,Juice,Dairy products
- End products
- Plant-based milk cartons,Milk cartons,Pasteurized milk cartons,Juice boxes,Long-life juice packs,Cheese packaging,Esl milk packaging,Ice cream cartons,Powdered milk packaging
- Steps before
- Raw material preparation,Mixing,Pre-heating
- Steps after
- Packaging,Chilling,Quality inspection
- Input ingredients
- packaging materials,chilled products,extended shelf life products
- Output ingredients
- Tetra Brik portion packs,Chilled portion packs,Extended shelf life portion packs
- Capacity
- 9,000 portion packs/hour
- Sterilisation Method
- eBeam disinfection system
- Automation level
- Intuitive Operators Interface with Wide Screen
- Cleaning Method
- Full automatic / Eco-friendly options
- Packaging Type Supported
- Tetra Brik® Base,Mid,Slim
- Sealing Technology
- Ultrasonic technology
- Production Flexibility
- Switch between pasteurised and extended shelf life production
- Carton Style
- Tetra Brik®
- Modularity
- Allows QuickChange between two packages
- Working mechanism
- eBeam sterilisation
- Integrated steps
- Mini Single Head Sealing with ultrasonic technology
- Changeover time
- 20 minutes with QuickChange™ technology
- Automation level
- High,PLC with intuitive panel interface
- Cleaning method
- Full automatic or eco-friendly options
- Batch vs. continuous operation
- Continuous,9,000 packs/hour
- Energy efficiency
- Improved by eBeam system
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity range
- Low to high
- Foaming tendency
- Low/Medium/High
- Abrasion resistance
- Yes/No
- Control panel type
- Wide screen,16
- Discharge method
- Ultrasonic sealing
- Control panel type
- New Operator Interface with wide screen and intuitive icons
- Integration possibilities
- Web Position Active Control for enhanced sealing
- Cleaning options
- Full automatic or eco-friendly cleaning
- Changeover flexibility
- QuickChange™ technology
- EBeam upgrade
- eBeam kit adaptation for XH variant
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.