Certifed Cl1 welding assemblies for rail vehicles

Achieve unmatched safety and reliability in rail vehicle construction by integrating certified CL1 welding solutions into your production line, ensuring compliance with stringent rail industry standards for high-stress components.

The DIN EN 15085-2 CL1 Certified Railway Welding System from Spaleck is engineered for the precision welding and fabrication of railway vehicle components. This system is distinguished by its adherence to the highest certification for safety-critical welding, making it indispensable for high-speed trains and locomotive structures. The system uses robotic welding technology to ensure consistent quality and precision in assembling intricate metal components, such as train undercarriages and railcar body parts. Capable of handling complex machining processes, it supports applications in metal components, precision gears, and engine brackets with precision CNC machining.

Designed for seamless integration into existing production lines, the system offers full automation with advanced control features, reducing manual intervention and enhancing productivity. With its emphasis on material efficiency, the welding system supports energy-conscious production by optimizing motor usage. Available in robust stainless steel, it withstands the rigorous demands of high-volume manufacturing environments with ease. Certified to meet DIN EN 15085-2 standards, this welding system not only ensures compliance but also underscores Spaleck’s commitment to delivering reliable engineering solutions for the railway industry. Regular maintenance and cleaning are straightforward, supported by Spaleck’s engineering experts who provide customization options and support to tailor the equipment to specific production needs.

Benefits

  • Ensures high structural integrity with DIN EN 15085-2 CL1 certification for safety-critical components.
  • Increases production efficiency through robotic welding and seamless automation.
  • Reduces operational costs by optimizing energy use with variable-speed motor control.
  • Integrates effortlessly into production lines, minimizing setup time and increasing output.
  • Supports regulatory compliance, enhancing reliability and safety in railway manufacturing.
Applications
Metal components,Precision parts,Railway vehicles,Mechanical parts,Rail vehicle components
End products
Railcar body parts,Precision gears,High-speed trains,Cnc machined components,Locomotive structures,Train undercarriages,Engine brackets,Metal brackets,Structural beams,Steel frames,Axles
Steps before
Design,Material Selection,Component Manufacturing,Assembly Preparation
Steps after
Quality Inspection,Certification,Installation,Maintenance
Input ingredients
Metallteile,Schienenfahrzeugteile,Rohmaterialien für Schweißbaugruppen,CNC-Präzisionsteile,Bauelemente für Metallverarbeitung
Output ingredients
CL1 zertifizierte Schweißbaugruppen,Fertige Schienenfahrzeugkomponenten,Metallverarbeitungsteile,Laserteile,Oberflächenbearbeitete Bauteile
Automation
Roboterschweißen
Production Technique
Modernste Fertigungstechniken
Component Type
Schweißbaugruppen
Certification Level
DIN EN 15085-2 CL1 und CL2
Supplier Qualification
Q1 Deutsche Bahn AG
Experience
Über 150 Jahre
Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Energy efficiency
0.5–2 kWh/kg moisture
Cleaning method
CIP / Manual
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
DIN EN 15085-2 CL1
Yes
DIN EN 15085-2 CL2
Yes
Q1 Supplier Deutsche Bahn AG
Yes
Control panel type
Panel / Remote / Integrated
Integration possibilities
Robotic welding / CNC machining
Discharge method
Conveyor / Chute
Market info
Spaleck is known for its expertise in designing and manufacturing innovative screening, separation, and conveying technology, particularly for recycling and bulk materials industries, and is reputed for high-quality, durable equipment tailored to customer specifications globally.