Chicken leg processing system with autoloader

Achieve precise cuts and maximize yield with this high-speed poultry leg processing system, designed to streamline your production line while ensuring consistent quality and efficient separation of chicken parts.

The LP-1 Leg Processor for Chicken with Autoloader/Splitter from JBT Prime Equipment Group revolutionizes poultry processing with its versatile cut-up system. Designed to efficiently produce whole legs, thighs, drumsticks, and quarters, the equipment’s autoloading feature ensures continuous, high-speed operation. It seamlessly integrates into existing processing lines, offering a capacity of up to 80 birds per minute per machine. Utilizing precise portioning capabilities, the LP-1 optimizes yield and reduces labor through automated cutting and deboning. Its PLC-controlled operations enable easy adaptations for different product requirements, enhancing flexibility. Constructed from durable materials, the processor is engineered for long-term use in demanding environments. With options for electrical or hydraulic setups, it accommodates diverse facility needs, ensuring consistent performance and minimal downtime.

Benefits

  • Boosts productivity by processing up to 160 birds per minute with multiple machines.
  • Enhances precision with 98% Grade A cuts to maximize yield and minimize waste.
  • Simplifies operations with easy adaptation to different cut specifications, reducing manual intervention.
  • Integrates seamlessly into existing lines, ensuring smooth upstream and downstream flow.
  • Minimizes labor costs through automated loading and portioning processes.

General


Applications
Seafood,Meat,Poultry
End products
Drumsticks,Chicken thighs,Whole chicken legs,Deboned chicken parts,Chicken leg quarters
Steps before
Slaughtering,Evisceration,Whole bird chilling
Steps after
Portioning,Sorting,Packing
Input ingredients
whole chicken,saddle,chicken parts
Output ingredients
backs,whole legs,thighs,drumsticks,leg quarters,left-right product chutes
Market info
JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.

Technical Specifications


Production Rate
Up to 160 BPM per line
Electrical Requirements
120V,60Hz,Control Circuit
Hydraulic Requirements
15 GPM @ 1,200 PSI
Electric Option
(1) 1.5 hp motor
(2) 1hp motors
480V,3 ph,60 Hz
Net Weight
1,000 lbs. (453 kg)
Cutting Speed
Up to 80 BPM per machine
Automation
Autoloader/Splitter

Operating Characteristics


Working Mechanism
Autoloader/Splitter
Batch vs. continuous operation
Continuous
Automation level
PLC-controlled
Changeover time
Minimal adjustment required
Product separation capability
Left/right separation into product chutes

Physical Characteristics


Net Weight
1,000 lbs (453 kg)
Discharge method
Product chutes
Feed type
Automated feed

Custom Options


Control panel type
PLC-controlled
Integration possibilities
Multiple machines in a system