Cloud-based heating system management
Optimize your heating operations with cloud-based control, enabling real-time monitoring and precise calibration for efficient thermoforming, sealing, and molded pulp processes. Gain instant access to heating profiles and maintenance alerts, ensuring unparalleled product quality and streamlined production workflows.
The cloud-based digital heating system controller by watttron is designed to revolutionize the precision and efficiency of your industrial heating applications. This innovative solution supports thermoforming, sealing, and moulded pulp processes, allowing real-time monitoring and control of heating parameters for products like yogurt cups, egg cartons, and electronic component packaging. With seamless integration into your production line, it offers a versatile approach, ensuring automated, continuous operation with minimal downtime. The system’s cloud connectivity empowers you to upload CAD data for custom heating profiles, while advanced simulation and calibration functionalities enhance quality assurance and data management. Compatible with various communication protocols like EthernetIP, ModbusTCP, and ProfiNet, this controller promises accessible and secure control, reducing maintenance needs through proactive notifications for preventive actions. Whether you’re in manufacturing, packaging, or food processing, this controller adapts to your specific process requirements, promoting sustainable production with enhanced energy efficiency.
Benefits
- Enhances production efficiency with real-time remote monitoring and control.
- Customizes heating profiles to optimize product quality and consistency.
- Minimizes maintenance costs by providing automatic alerts for preventive actions.
- Improves energy efficiency through precise heating control and data-driven adjustments.
- Supports seamless integration, reducing setup time and promoting operational continuity.
- Applications
- Thermoforming,Sealing,Digital heating systems,Moulded pulp
- End products
- Egg cartons,Customized heating profiles for composite curing,Food sealing trays,Blister packaging for pharmaceuticals,Yogurt cups,Electronic component packaging,Coffee cup carriers
- Steps before
- CAD Data Upload,Heater Profile Simulation
- Steps after
- Quality Assurance,Preventive Maintenance Notification
- Input ingredients
- CAD Daten,Heizprofil Parameter
- Output ingredients
- Heizprofile,Kalibrierdaten,Qualitätssicherung Daten,Fehler Benachrichtigungen,Wartungsmaßnahmen
- Automation
- Managed via Cloud interface
- Monitoring
- Real-time monitoring with watttrixServer
- Access Control
- Role-based access management
- Error Notification
- Automatic error notifications
- Maintenance
- Preventive maintenance recommendations
- Heating Profile Simulation
- Based on CAD data upload
- Calibration Data Provision
- Available
- Component Control
- Controlled via Web Browser / SPS-Controller
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Yes (compact design)
- Discharge method
- Web Browser or SPS-Controller based
- Control panel type
- Web-based Interface
- Control panel type
- Web Browser / SPS-Controller
- Integration Possibilities
- EthernetIP / ModbusTCP / ProfiNet
- Cloud Management Access
- Yes (via secured infrastructure with roles management)
- Heating Profile Parameter Adjustment
- Immediate integration in production
- Simulation,Update Capability
- CAD Data Upload
- Market info