Coiled heat exchanger for viscous and particulate products
Optimize heat treatment of viscous and particulate foods with a coiled tubular system designed for high pressure and reduced energy consumption, ensuring product integrity and operational efficiency.
The Tetra Pak® Coiled Heat Exchanger is an essential solution for dairy and food producers looking to optimize their heating and cooling processes. This coiled tubular heat exchanger enables you to handle a wide range of viscous and particulate products, from yogurt and almond milk to chunky soups and jams, maintaining particle integrity and product quality. With a pressure rating up to 300 bar, it facilitates high-capacity operations for viscous products while reducing costs. Its unique design includes a coiled mono-tube with a floating end for gentle mechanical treatment and high hygiene standards, allowing ease of maintenance. An optional energy recovery feature significantly cuts energy consumption, saving up to 2,800 tons of steam and reducing the carbon footprint by up to 23% annually. Built with corrosion-resistant materials and offering seamless CIP integration, this heat exchanger supports continuous, efficient processing tailored to your production demands.
Benefits
- Increases operational efficiency with high-pressure processing of viscous products.
- Reduces energy costs by up to 47% with innovative energy recovery.
- Enhances product quality by maintaining particle integrity during processing.
- Simplifies maintenance through high-hygiene design with easy access.
- Lowers carbon footprint by up to 23% annually, promoting sustainability.
- Applications
- Food,Dairy desserts,Sauces,Nectar,Jams,Still drinks,Cheese,Plant-based products,Ice cream,Fruit preparations,Chunky soups,Juice,Dairy
- End products
- Peach compote,Strawberry jam,Orange juice,Almond milk,Oat milk,Ice cream bars,Cream cheese,Soy milk,Chocolate pudding,Creamy mushroom soup,Cheese sauce,Yogurt,Mango nectar,Tomato sauce,Apricot jam
- Steps before
- Pre-mixing,Homogenization,Preparation
- Steps after
- Cooling,Filling,Packaging
- Input ingredients
- low to high viscous products,smooth sauces,dairy desserts,chunky soups,jams with fruit pieces,particulate food products
- Output ingredients
- heated and cooled food products,preserved particle integrity,safe processed food
- Product Pressure
- up to 300 bar
- Media Pressure
- up to 10 bar
- Media Design Temperature
- 165 deg C
- Particle Size Handling
- up to 25 millimetres in diameter
- Pressure Rating
- up to 300 bar
- Energy Recovery
- up to 47% energy saving
- Steam Saving
- up to 2800 tons per year
- Utility Water and Electricity Saving
- up to 2600 megawatt hours per year
- Carbon Footprint Reduction
- up to 23% per year
- Coiled Mono-Tube System
- Single inlet and outlet connection
- Working Mechanism
- Coiled tubular heat exchanger
- Pressure Capacity
- Product pressure up to 300 bar
- Temperature Range
- Media design temperature 165°C
- CIP/SIP
- CIP compatible
- Batch vs. Continuous Operation
- Continuous operation
- Energy Recovery
- Optional energy recovery feature
- Versatility
- Processes low to high viscous products
- Particle Size Handling
- Up to 25 mm in diameter
- Hygiene
- Designed for high hygiene and easy maintenance
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product type compatibility
- Sauces,dairy desserts,soups,jams
- Machine footprint
- Compact design
- Coiled mono-tube design
- Single inlet and outlet connection
- Floating end design
- Enhances hygiene and maintenance
- Energy recovery feature
- Optional for improved efficiency
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.