Compact automated guided vehicles for intralogistics

Optimize your facility’s logistics with versatile automated guided vehicles designed for seamless integration, fast towing, and precise lifting operations—enhancing efficiency and ergonomics in high-demand environments.

The ProFleet series by Dürr represents a versatile range of automated guided vehicles meticulously engineered for diverse manufacturing settings. These AGVs excel in seamlessly transporting loads across automotive components and mechanical engineering processes. With models designed for operations ranging from compact spaces to handling heavy, complex assemblies, they integrate effortlessly into your production line, enhancing automation. Their designs accommodate continuous and high-speed operations, suitable for various industries including automotive, chemical, and woodworking. Each model—ProFleet 200, ProFleet 800, ProFleet 1000, and beyond—offers specialized capabilities, such as quick charging capacitors for minimal downtime and robust towing mechanisms, ensuring efficient workflow. Capable of handling loads up to 6,000 kg, these AGVs also support kitting, marriage, lifting, and assembly processes across multiple sectors. Their modular design allows for essential adaptations, including compliance with industry standards and ergonomic configurations that improve operational productivity.

Benefits

  • Enhances operational efficiency by optimizing load movement across complex production lines.
  • Reduces downtime with quick charging capabilities and robust integration with existing systems.
  • Supports ergonomic working conditions, improving safety and productivity for operating personnel.
  • Accommodates a wide range of load weights and sizes, increasing versatility in use.
  • Enables seamless integration with upstream and downstream processes for streamlined workflows.
Applications
Vehicle bodies,Electric vehicle components,Automotive components,Powertrains,Battery components,Large vehicle components,Mechanical components,Household appliances,Paint shops
End products
Ice powertrains,Engine parts,Large truck bodies,Car doors,Vehicle chassis,Refrigerators,Washing machines,Electric motors,Transmission systems,Paint-coated vehicle parts,Suv frames,Battery packs,Car bonnets,Electric vehicle (ev) batteries,Dashboard assemblies
Steps before
Component Placement,Tooling Plate Preparation,Initial Assembly,Load Securing
Steps after
Final Assembly,Ergonomic Adjustment,Component Transfer,Load Delivery
Input ingredients
trolleys,small lightweight components,medium-weight loads,small and medium-weight components,tooling plates,mechanical parts,heavy loads,large components,vehicle components
Output ingredients
transported loads,vehicle bodies,intraloistics and line feeding solutions,kitting solutions,received or delivered loads,paint shop transportation,preassembly tasks,complex process handling,ergonomic working conditions
Load Capacity - ProFleet 200
200 kg
Load Capacity - ProFleet 800
800 kg
Load Capacity - ProFleet 1000
1000 kg
Load Capacity - ProFleet 2000
2000 kg
Load Capacity - ProFleet 3000
3000 kg
Load Capacity - ProFleet 4200
4200 kg
Load Capacity - ProFleet X4 6000
5000 kg
Automation
Automated guided vehicle (AGV)
Kinematics - ProFleet 200
Tricycle or differential
Kinematics - ProFleet 4200
Omnidirectional
Charging
Fast charge with capacitors
Dimensions - ProFleet 3000
3370 mm length
Load capacity
200 kg - 4,200 kg
Automation level
Autonomous
Charging time
A few minutes
Ergonomics
Ideal ergonomic conditions for comfortable working
Maneuverability
Omnidirectional kinematics
Integration capability
Interacts with stationary units and other conveyors
Flexibility
Can be fitted with a range of accessories
Space requirement
Compact design for limited space
Work zone compatibility
Allows work to be carried out while in motion
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Load capacity
200 kg to 4,200 kg
Towing capability
Yes
Kinematics
Tricycle/differential/omnidirectional
Ergonomics
Compact and comfortable
Load handling
Single/multiple trolleys,tooling plates,mechanical parts,vehicle components
Accessory compatibility
Hydraulic clamping devices,engine stands,cobots,lift tables
CE marking
Yes
ATEX certification
Yes
ISO 9001 Certification
Yes
ISO 14001 Certification
Yes
RoHS Compliance
Yes
Load capacity
200 kg,800 kg,1,000 kg,2,000 kg,3,000 kg,4,200 kg,6,000 kg
Machine footprint
3,370 mm length (ProFleet 3000)
AGV type
Compact,Slender,Long,Strong,Maximum performance
Weight distribution
Tricycle or differential kinematics
Charging method
Capacitors for quick charging
Mobility
Omnidirectional kinematics
Ergonomic conditions
Low height for comfortable working
Lifting capability
Electromechanical and electrohydraulic systems
Accessories options
Tug pin,towing pin,scissor lift,cobot,hydrau-lic clamping devices,engine stands,tilt tables
Onboard personnel capacity
Accommodates up to four personnel
Kinematics
Tricycle / Differential / Omnidirectional
Towing System
Tug pin / Towing pin
Interaction Capability
Integration with other systems and conveyors
Lifting Devices
Electromechanical / Scissor lift / Hydraulic clamping
Accessories
Hydraulic clamping devices,engine stands,tilt tables
Powertrain Compatibility
ICE / BEV
Operation Synchronization
Overhead conveyors
Ergonomic Conditions
Scissor lift / Electrohydraulic systems
Working Platforms
Dual platforms for personnel accommodation
Market info
Dürr is known for its expertise in industrial engineering and manufacturing solutions, specializing in automotive painting technology, environmental technology, and production efficiency systems. It has a strong reputation for innovation and quality in engineered-to-order equipment.