Complete line for manufacturing face masks and respirators
Achieve high-speed production of various masks and respirators with precision sealing and flexible configuration options, essential for meeting demanding safety standards and production efficiency.
The FACE 400 and FACE 400D from IMA Group’s Teknoweb Converting are specialized solutions for the automated production of face masks and respirators, such as surgical masks, N95, FFP2, and FFP3 masks. These lines operate using ultrasonic sealing technology for precise welding and feature a plug-and-play system for easy integration into existing production setups. The FACE 400 handles surgical masks with throughput up to 200 packs/minute, accommodating layers of spun-bonded and melt-blown materials, while the FACE 400D processes respirators up to 300 pieces/minute, offering configurations for headband elastics and options for in-line exhalation valve application. Engineered for optimal flexibility, both models allow rapid size changes and minimal skilled labor, ensuring seamless operation. With industry-compliant sanitary designs, they support efficient sanitization and feature user-friendly operation panels for streamlined workflows. Optional packaging modules include modular flow wrappers and integrated carton box solutions, enhancing production lines in medical device and PPE manufacturing.
Benefits
- Enhances production efficiency with ultrasonic sealing for precise and consistent mask construction.
- Reduces labor requirements through easy-to-use interfaces that allow operation without specialized skills.
- Ensures adaptability with customizable configurations for a variety of mask types and materials.
- Facilitates rapid production scale-up with high-speed operation, minimizing downtime.
- Supports stringent hygiene standards with a design optimized for easy access and sanitization.
- Applications
- Ffp2/3 masks,Respirators,Face masks,N95 respirators,Surgical masks
- End products
- Nose clip masks,Ffp2 face masks,3-layer surgical masks,N95 flat-fold respirators,Ffp3 respirators,Disposable medical masks,Ppe respirator masks
- Steps before
- Material Preparation,Filtering Layer Selection
- Steps after
- Packing,Cartoning,Wrapping
- Input ingredients
- spun-bonded material,melt-blown material,flatbond reinforcement layers,polymeric elastics,textile elastics,round elastics,squared elastics,heat-sealable films,plain polypropylene (PP),co-extruded polypropylene (PP),laminate films,OPP+PE,polythene films (PE),cold sealable films
- Output ingredients
- surgical face masks,FFP2/3 respirators,N95 respirators,packaged face masks,packaged respirators
- Machine Speed
- FACE 400
- Machine Speed
- FACE 400D
- Mask Dimensions (FACE 400)
- 200mm length x 100mm width
- Mask Dimensions (FACE 400D)
- 210 mm length x 90 mm width
- Mask Materials (FACE 400)
- 3 filtering layers
- Mask Materials (FACE 400D)
- Up to 5 filtering layers
- Maximum Mask Size
- Length 250mm,Width 110mm
- Maximum Stack Height
- 65mm
- Stacks in a Box
- 1 to 40+ pieces
- Stacks in a Flow Pack
- 3/5 up to 15
- Wrapping Materials
- Suitable heat-sealable films
- Automation
- Easy plug,play solution
- Ultrasonic Sealing Technology
- Yes
- Easy Mask Size Change Over
- Yes
- Working Mechanism
- Ultrasonic sealing,flow wrapping
- Integrated Steps
- Converting,packaging
- Automation Level
- PLC-controlled
- Batch vs. Continuous Operation
- Inline Continuous
- Changeover Time
- Easy mask size change over
- Cleaning Method
- Sanitary design,easy to sanitize
- Energy Efficiency
- High performance with minimal waste
- Filtering layers
- Spun-bonded,Melt Blown
- Elastic types
- Polymeric,Textile,Round,Squared
- Heat-sealable films
- Plain,Co-extruded PP,Laminate films,Polythene films,Cold sealable films
- Material Processing Flexibility
- Different materials handling
- Mask Size Changeover
- Easy size change over
- Elastic Type Flexibility
- All type of elastics (polymeric,textile,round,squared)
- Integration Options
- Modular flow wrapper / Integrated carton box
- Valves Application
- In-line exhalation valves application module
- Printing Device
- Optional for personalization
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.