Compressor combinations for high-pressure applications
Optimize your energy infrastructure with specialized compressor combinations that deliver high pressure, oil-free compression for enhanced efficiency and reduced maintenance in complex processes like hydrogen production or seismic air power generation.
The NEUMAN & ESSER Seismic Air Power System (NEA|SAPS) stands out with its hybrid design, seamlessly integrating screw and piston compression to address the demands of high-pressure, oil-free applications in the oil, gas, and hydrogen sectors. This system utilizes a dual-stage compression process where the screw compressor elevates air pressure to approximately 15 bar, followed by the piston compressor reaching the targeted discharge pressure. Ideal for hydrogen fuel production, enhanced oil recovery, and industrial gas processing, NEA|SAPS supports various end-products including hydrogen fuel and purified gases. Its compact design ensures reduced vibration and minimal maintenance due to fewer wearing parts, lowering operational costs. With capacities configurable for specific project requirements, NEA|SAPS can be integrated into existing energy infrastructures efficiently, offering remote monitoring capabilities via PLC controls. Constructed for durability, it withstands rigorous operational conditions, providing long-lasting performance even in demanding environments.
Benefits
- Minimizes maintenance costs with fewer wearing parts and reduced vibrations.
- Enhances operational efficiency with a compact, hybrid compression system.
- Facilitates oil-free, high-purity gas processing for environmental compliance.
- Consolidates energy use by employing a single drive for dual-stage compression.
- Adapts to diverse industrial applications with customizable configurations.
- Applications
- Recycled resources,Gas,High-performance battery storage systems,Green gas industry,Hydrogen production,Oil,Circular economy,Industrial gas processing,Energy infrastructure,Protein enrichment
- End products
- Renewable energy systems,Natural gas,Enriched proteins,Biogas,Recycled materials,Purified industrial gases,Hydrogen fuel,Battery cells,Crude oil,Carbon-neutral fuels
- Steps before
- Site Assessment,Feasibility Analysis,Engineering Design,Construction,Commissioning
- Steps after
- Gas Trading,Project Development,Maintenance,Monitoring,Revamp,Modernization
- Input ingredients
- atmospheric air,gas,carbon dioxide (CO2)
- Output ingredients
- compressed air,compressed gas,high-pressure air,oil-free gases,emission-free compression
- Compressor Type
- Piston and Diaphragm
- Discharge Pressure
- Up to 5,000 bar
- Motor Type
- Mid-mounted motor
- Rod Load
- 1,700 kN
- Output Power
- Up to 30 MW
- Vibration
- Vibration-free
- Oil-Free Compression
- Yes
- Stage Configuration
- Screw and Piston combination
- Gas Tightness
- Absolutely gas-tight,leakage-free
- Purity Level
- Close to 0 ppm
- Compression Stages
- Screw and Piston
- Vibration Transmission
- Vibration-Free
- Maintenance Requirements
- Minimal Maintenance
- Drive Mechanism
- Common Drive
- Pressure Range
- Up to 5,000 bar
- Oil-Free Compression
- Yes
- Gas-Tightness
- Leakage-Free
- Size and Weight
- Compact and Light
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- ATEX certification
- Yes
- CE marking
- Yes
- ISO certification
- ISO 9001
- API certification
- API 618
- Compact footprint
- Smaller and lighter design compared to traditional solutions
- Discharge method
- Screw and piston compressor combination
- Compact footprint
- Yes (compared to single piston compressor)
- Integration possibilities
- Combination of screw and piston compressors
- Hybrid system
- piston and diaphragm compressor integration
- Customization for specific pressures
- up to 5,000 bar
- Market info
- Neuman & Esser Group is known for its expertise in manufacturing compressors and grinding systems. They hold a strong reputation for providing durable, high-quality engineered-to-order equipment, particularly in the oil and gas, chemical, and energy industries.