Continuous deodorizing for oils and fats
Achieve optimal purity and flavor in oils and fats with advanced continuous deodorizing, ensuring unwanted odors and free fatty acids are effectively removed for superior end-product quality.
The Double Shell Continuous Deodorizer from Crown Iron Works is engineered for seamless integration into oil refining operations. It utilizes a packed column design to effectively deodorize and de-acidify oils and fats, essential for producing quality edible oils, biodiesel, and nutraceutical ingredients like tocopherols and omega-3 supplements. With its unique double shell configuration, it minimizes air infiltration, optimizing vacuum retention and ensuring efficient stripping of free fatty acids. Equipped with high-efficiency vacuum systems and distillate scrubbers, it enhances energy efficiency while preserving product quality. This system supports both continuous and semi-continuous operations, catering to diverse production needs across industries like pharmaceuticals, specialty chemicals, and food processing. Constructed with corrosion-resistant materials, it offers robust durability. The design facilitates easy maintenance, with external heat exchangers and hermetic sealed pumps ensuring minimal downtime and consistent production throughput.
Benefits
- Enhances product quality by removing impurities and unwanted flavors through efficient deodorization and de-acidification.
- Minimizes operational costs by reducing steam and fuel consumption with advanced heat recovery systems.
- Decreases maintenance downtime with accessible design and hermetic sealed pumps, ensuring continuous production.
- Ensures high purity levels for sensitive applications through robust vacuum systems and effective stripping of free fatty acids.
- Achieves flexible processing with adjustable retention times, accommodating diverse production requirements.
- Applications
- Specialty chemicals,Oleochemicals,Nutraceuticals,Plant-based proteins,Fats,Oils,Food products,Biofuel,Hemp cbd oil extraction,Pharmaceuticals
- End products
- Cooking oils,Glycerol,Hemp cbd oil,Tocopherols,Margarine,Edible oils,Protein isolates,Lecithin,Omega-3 supplements,Biodiesel,Vegetable oils
- Steps before
- Degumming,Neutralizing,Bleaching
- Steps after
- Fat Modification,Packing,Distillation
- Input ingredients
- crude oil,oilseed oil,volatile compounds
- Output ingredients
- deodorized oil,free fatty acids,trapped volatiles,tocopherols,distillates
- Deodorizing Efficiency
- High
- Steam and Fuel Consumption
- Low
- Vacuum Level
- Maximum
- Fouling of Heat Exchanger Surfaces
- Minimal
- Retention Time
- Variable
- Distillation Options
- Single and Dual
- Vacuum Systems
- Traditional / Chilled Loop / Ice-condensing
- Packing Type
- Structured
- Heat Recovery
- Maximum
- Pump Type
- Hermetic Sealed
- Deaerator and Post-deodorizer Packing
- Structured
- Retention Trays
- Steam-agitated,Plug-flow
- Scrubber Efficiency
- High
- Air Leakage
- Minimum
- Working Mechanism
- Packed Column Type
- Flow Type
- Continuous Operation
- Energy Efficiency
- High
- Vacuum System
- Traditional / Direct / Indirect / Chilled Loop / Ice-Condensing
- Steam Consumption
- Low
- Maintenance Access
- Improved
- Protection from Air Infiltration
- Double Shell Design
- Variable Retention Time
- Yes
- Stripping,Deodorizing
- Independent Operations
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Double Shell Design
- Yes
- Plug-flow,steam-agitated retention trays
- Yes
- External heat exchangers
- Yes
- Hermetic sealed pumps
- Minimal air leakage
- Steam-sealed manways
- Yes
- Control panel type
- PLC-controlled
- Integration possibilities
- SCADA compatible,Remote monitoring
- Deaerator with structured packing
- Yes
- Steam-sealed manways
- Yes
- Variable time in retention section
- Yes
- Market info
- Crown Iron Works is renowned for its expertise in designing and manufacturing engineered-to-order equipment for oilseed processing and edible oil extraction, with a strong reputation for innovation, reliability, and delivering customized solutions worldwide.