Continuous motion vertical form fill seal packaging system

Achieve high-speed, consistent packaging for diverse products with this reliable, continuous motion system, ensuring smooth operations and minimizing downtime in your production line.

Packs and Seals Diverse Food Products

The VFFS Sigma from Viking Masek is a versatile continuous motion bagger tailored for high-speed packaging. It features a robust stainless steel frame and is equipped with servo drive jaw actuation, making it highly efficient for packing and sealing a wide array of food products such as candy, cereals, snacks, and organic foods. Capable of reaching production speeds up to 220 bags per minute, it accommodates packaging sizes up to 400 mm in width. The machine’s color graphic operator interface and off-the-shelf PLC controls ensure ease of use and integration into existing production lines, while options like vacuum pull belts and automatic film tracking enhance operational efficiency. Compatible with various fillers, printers, and metal detectors, the Sigma also supports a range of bag styles, including quad seal and flat bottom bags. Its design emphasizes minimal maintenance with features such as enclosed actuation mechanisms and easy-to-clean surfaces, making it a reliable choice for manufacturers seeking enhanced packaging performance.

Benefits

  • Maximizes production speed with up to 220 bags per minute, enhancing operational efficiency.
  • Offers versatility in packaging with compatibility for multiple product sizes and styles.
  • Ensures seamless integration with existing systems using off-the-shelf PLC controls.
  • Minimizes maintenance with durable construction and easy-to-access components.
  • Enhances product quality with precise sealing and automated film tracking features.

General


Applications
Cereal,Treats,Candy,Snacks,Pasta,Pet food,Beans,Nuts,Rice,Organic foods,Natural foods
End products
Dog biscuits,Spaghetti,Gummy bears,Granola bars,Cat treats,Organic rice cakes,Potato chips,Organic quinoa,Chocolate bars,Basmati rice,Mixed nuts,Black beans
Steps before
Mixing,Sizing,Blending
Steps after
Packing,Labeling,Inspection
Input ingredients
liquid products,candy,cereal,nuts,snacks,natural foods,organic foods,pasta,beans,rice,pet food,treats
Output ingredients
quad seal bags,flat bottom bags,pillow bags,gusseted bags,doypack
Market info
Viking Masek is known for manufacturing innovative packaging machinery. They specialize in automated packaging solutions, including vertical and horizontal form-fill-seal machines, and are reputed for quality, flexibility, and custom-engineered solutions for various industries.

Technical Specifications


Max Speed
220 bpm
Bag Size Minimum
60 mm x 120 mm (2.36" x 4.72")
Bag Size Maximum
250 mm x 1,000 mm (9.8" x 39.37")
Maximum Roll Diameter
450 mm (17.75")
Maximum Roll Width
830 mm (32.5")
Weight
900 kg (1,985 lbs)
Air Pressure
12-18 SCFM at 90 PSI
Power Supply
480 V,three phase,60 Hz
Automation
PLC-controlled
Bag Type
Quad seal,Flat bottom,Doy-style,Gusset
Options
Carry Handle,Euroslot

Operating Characteristics


Automation level
PLC
Batch vs. continuous operation
Continuous
Changeover time
Minimal
Cleaning method
Manual
Energy efficiency
Not specified
Operating speed
Up to 220 bpm
Film tracking
Automatic
Film unwind
VFD powered
Jaw actuation
Servo drive
Noise level
Vibration-free

Material Compatibility


Stainless steel compatibility
Yes
Film compatibility
Various packaging films
Corrosive resistance
Yes
Cleanability
Yes

Product type Characteristics


Product Type
Liquids / Candy / Cereal,Nuts,Snacks / Natural,Organic Foods / Pasta,Beans,Rice / Pet Food,Treats

Physical Characteristics


Frame Material
Robust stainless steel

Custom Options


Control panel type
Color graphic operator interface
Integration possibilities
Integration with fillers,printers,metal detectors,label applicators,checkweighers
Product settler
Available option
Remote diagnostics
Available option
Customization for bag styles
Quad seal,flat bottom,Doy-style,gusset
Sealing options
Vacuum pull belts,automatic film tracking,VFD powered film unwind
Jaw obstruction detection
Integrated feature
Bag deflators
Optional feature
Film splice table
Available
Storage for product recipes
Up to 100 recipes
Washdown construction
Optional
Hole punch option
Euroslot or Round