Converting line for absorbent mats
Revolutionize absorbent mat production with advanced material handling and forming, ensuring precision and lower costs while maintaining high speed and quality standards.
Processes and Forms Absorbent Mats Efficiently
The OCEAN Converting Line from IMA TEKNOWEB is engineered for high-efficiency production of absorbent mats, tackling cost-reduction and performance challenges without compromising quality. This system leverages a patent-pending forming process that creates a low basis weight core, reducing material expenses while maintaining production speed and integrity. Suitable for manufacturing underpads, baby changing pads, and pet training pads, it supports continuous and high-speed operations, reaching up to 400 mats per minute. The line features a five-layer structure for enhanced appearance and leak protection, with optional lateral barriers to prevent fluid leakage. Integrated with a high-efficiency defibration mill and a keen focus on throughput and efficiency, it ensures core integrity with minimal waste. Ready for IMA Digital services, it offers seamless automation and integration, with remote monitoring capabilities to streamline production and operational management.
Benefits
- Lowers production costs by using a low basis weight core without sacrificing quality.
- Increases operational efficiency with speeds up to 400 pieces per minute.
- Minimizes material waste to just 1%, enhancing resource utilization.
- Enhances product integrity with a five-layer structure that prevents leaks.
- Supports remote monitoring and reduced maintenance with IMA Digital services integration.
- Applications
- Absorbent mats,Underpads,Pet pads,Baby changing pads
- End products
- Underpad sheets,Medical bed pads,Disposable baby changing pads,Pet training pads
- Steps before
- Material preparation,Raw material handling
- Steps after
- Cutting,Packaging,Inspection
- Input ingredients
- tissue,nonwoven materials,SAP (super absorbent polymer),fluff pulp
- Output ingredients
- absorbent mats,underpads,baby changing pads,pet pads
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Max Production speed
- 400 mats/min
- Max Linear speed
- 300 m/min
- Max Stacking speed – Optional
- 60 bag/min
- Defibration Mill Capacity
- 1000 Kg/h
- SAP Distributor Capacity
- 300 Kg/h
- Efficiency
- 95%
- Waste
- 1%
- Production speed
- up to 400 pieces/min
- Automation level
- High
- Batch vs. continuous operation
- Continuous
- Production speed
- Up to 400 pieces/min
- Basis weight control
- Very low
- Lateral barrier integration
- Optional
- Material handling capability
- Thinnest materials available
- Core structure
- 5-layer
- Leakage prevention
- 4 side encapsulated core
- Fluff distribution uniformity
- High
- Changeover time
- Efficient
- Low basis weight materials
- Yes
- Thin materials
- Yes
- Thinnest materials availability
- Yes
- 5-layer structure compatibility
- Yes
- Lateral barriers materials
- Yes
- Super absorbent materials
- Yes
- Product Types
- Absorbent mats,underpads,baby changing pad,pet pad
- Structure
- 5-layer
- Lateral barriers
- Optional
- Integration possibilities
- IMA Digital services
- Lateral barriers for leakage prevention
- Optional
- Advanced configuration options
- 5-layer structure