Customized chromatographic system for bioprocess purification

Streamline your bioprocess purification with advanced chromatography systems designed to optimize separation, purification, and filtration of complex biological molecules, ensuring high purity and consistent quality at every production stage.

AUSTAR’s custom chromatography system is designed to meet the precise requirements of pharmaceutical and biotech industries. This versatile equipment is crucial for purifying proteins, nucleic acids, and complex molecules in biopharmaceutical production. It utilizes a multi-method chromatographic approach—including gel filtration, ion exchange, and affinity chromatography—to ensure high-purity output for applications like monoclonal antibodies and mRNA vaccines.

The system is constructed with corrosion-resistant stainless steel (316L/1.4435) and adheres to ASME-BPE guidelines. Its control system seamlessly integrates with existing production lines, offering automatic control that aligns with GAMP5 and FDA 21 CFR Part 11 standards, ensuring strict compliance and traceability.

Engineered for flexibility, the chromatography system allows for customization of fillers and operation modes, including batch processes. It enhances solvent efficiency and reduces energy consumption, tailored for scalable production needs ranging from research laboratories to full-scale pharmaceutical manufacturing.

Included is a robust quality management system and comprehensive validation services, ensuring reliable operation and minimal downtime. AUSTAR provides extensive engineering support to tailor systems specifically for customer requirements, delivering documentation and technical support to facilitate implementation and ongoing operations.

Benefits

  • Ensures high-purity outputs, crucial for sensitive biopharmaceutical applications.
  • Integrates seamlessly into existing production lines, enhancing operational efficiency.
  • Reduces compliance risks with full adherence to FDA and GMP standards.
  • Offers flexible customization for varying process needs, improving versatility.
  • Minimizes energy consumption through optimized motor control, reducing operational costs.
Applications
Polysaccharides,Proteins,Polypeptides,Vaccines,Nucleic acids,Antibiotics,Viruses,Biopharmaceuticals,Natural drugs
End products
Dna plasmids,Plant-based nutraceuticals,Heparin,Insulin,Monoclonal antibodies,Viral vectors for gene therapy,Penicillin,Traditional chinese medicine extracts,Recombinant protein therapeutics,Mrna vaccines
Steps before
Extraction,Cell Culture,Fermentation
Steps after
Sterilization,Filling,Quality Control,Packaging
Input ingredients
protein,polypeptide,nucleic acid,vaccine,virus,antibiotics,polysaccharides,natural drugs
Output ingredients
purified protein,purified polypeptide,purified nucleic acid,purified vaccine,purified virus,purified antibiotics,purified polysaccharides,purified natural drugs
Material
Stainless Steel (316L/1.4435)
Compliance
ASME-BPE Guidelines,GAMP5,FDA 21 CFR Part 11
Control System
Automatic Control Design
Chromatography Methods Supported
Gel Filtration,Ion Exchange,Affinity,Hydrophobic,Reverse Phase
Application
Purification of Proteins,Polypeptides,Nucleic Acids,Vaccines
Chromatography Methods
Gel Filtration,Ion Exchange,Affinity,Hydrophobic,Reverse Phase
Purification Stage
Coarse,Intermediate,Fine
Automation Level
Manual / PLC
Control System
GAMP5 Compliant
Batch vs. Continuous Operation
Batch
Material Compatibility
Stainless Steel 316L/1.4435
Corrosion resistance
Stainless Steel (316L/1.4435)
Shell material
Stainless steel (316L/1.4435)
Control system
GAMP5 compliant
FDA 21 CFR Part 11
Design guidelines
ASME-BPE
Chromatography method customization
Gel filtration,ion exchange,affinity,hydrophobic,reverse phase
Control system adaptation
Adaptable to various methods
Filler selection options
Different fillers for chromatography types
Stainless steel type
316L/1.4435
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.