Customized thermal vacuum chambers

Achieve ultra-high vacuum conditions for precise testing and simulation with versatile thermal control technology, tailored for everything from small-scale components to large spacecraft.

Telstar’s Customized Thermal Vacuum Chambers are expertly engineered solutions designed for aerospace manufacturers, space research organizations, and satellite developers. These chambers provide a versatile platform for replicating the harsh conditions of outer space, particularly tailored for testing satellite sensors, space probe instruments, and rocket components. The chambers achieve Ultra High Vacuum (UHV) levels and leverage silicon oil-based and GN2/LN2-based systems to simulate extreme thermal environments encountered in low and geo-stationary orbits.

Featuring a turnkey, user-friendly control system, these chambers support both manual and automated test protocols, enhancing operational efficiency with technologies like SCADA and redundant PLCs. Integration into existing production processes is seamless, offering flexibility and high-speed automated testing. Their robust design allows for continuous operation with minimal maintenance requirements, ensuring reliability in critical testing scenarios.

Standard configurations can be customized to specific application needs, supported by Telstar’s engineering expertise. These chambers are essential tools for validating spacecraft avionics, rocket components, and other space-grade materials, ensuring compliance with rigorous industry standards and enhancing the precision of aerospace testing operations.

Benefits

  • Enhances testing accuracy with precise simulation of space conditions.
  • Increases operational efficiency through seamless automation and integration.
  • Minimizes maintenance downtime with durable, continuous-operation design.
  • Supports diverse testing needs with customizable configurations.
  • Ensures compliance with stringent aerospace industry standards.

General


Applications
Spacecraft components,Gn2/ln2-based technology systems,Large spacecraft,Thermal control applications,Devices under test (duts),Silicon-based systems
End products
Space-grade circuit boards,Spacecraft avionics,Thermal insulation materials,Satellite panels,Low earth orbit monitoring instruments,Satellite communication antennas,Space probe instruments,Geo-stationary orbit simulation equipment,Satellite sensors,Rocket components
Steps before
Design,Engineering,Project,Construction Management,C,Q Commissioning,Qualification,Calibration Lab,Services
Steps after
Validation,Qualification,Upgrade,Process Optimization,Q,V Qualification,Validation,QA System Implementation,Technical,Operational Training
Input ingredients
Devices Under Test (DUTs),Ultra High Vacuum (UHV) levels,GN2/LN2 thermal control
Output ingredients
Test results,Comprehensive reporting,Enhanced safety,productivity
Market info
Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.

Technical Specifications


Vacuum Level
Ultra High Vacuum (UHV)
Temperature Control
GN2/LN2-based for low temperatures
Thermal Control Technology
Silicon oil-based systems
Automation
SCADA,PLC-controlled
User Interface
Touch screens
System Type
Turnkey solutions
Chamber Size
Compact to large spacecraft accommodation
Control System
User-friendly manual and automated control
Application Range
Component level to large spacecraft testing
Testing Process
Preparation to comprehensive reporting
Simulation Capability
Low Earth Orbit to geo-stationary orbits

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Energy efficiency
0.5–2 kWh/kg moisture
Ultra High Vacuum (UHV) capability
Yes
Temperature simulation capability
GN2/LN2-based technology
Manual and automated control
PLC/SCADA-controlled,touch screens

Material Compatibility


Temperature resistance
Applicable to Low Earth Orbit temperatures
Corrosion resistance
Suitable for Ultra High Vacuum (UHV) environments
Gas load compatibility
Handles typical gas loads from Devices Under Test (DUTs)
Compatibility with thermal control fluids
Silicon oil-based / GN2 LN2-based technology

Physical Characteristics


Chamber size
Compact to large,space-qualified
Chamber shape
Adapted shapes for spacecraft
Control panel type
Touch screen
Footprint
Versatile,customizable
Temperature range capability
UHV conditions
GN2/LN2-based
Simulation environment
Low Earth Orbit and geostationary orbits
Control system
Flexible,user-friendly,SCADA/PLC integrated

Custom Options


Control system integration
SCADA / PLC / Touch screen
Control panel type
User-friendly / Manual control
Automation capability
Manual / Automatic
Chamber size customization
Compact to extensive
Thermal Control Technology
Silicon oil-based / GN2/LN2-based