Depalletizer with accurate level compensation

Optimize your high-speed assembly line with a depalletizer designed for precise level adjustment, ensuring seamless handling of diverse container types, from glass to plastic. Suitable for operations that demand quick changeovers and robust modular setups, enhancing both efficiency and reliability in continuous production environments.

The Innopal AS N depalletizer from KHS Group is a robust twin-column system designed to streamline operations for beverage, food, and non-food product manufacturers. Distinguished by its motor-driven, adjustable pushoff frame, this depalletizer offers versatility for various containers, including glass, plastic, and metal. Capable of handling up to 240 depalletized layers per hour, it ensures rapid and efficient preparation for filling and packaging lines. Its consistent modular design and optional fully automatic layer changeover enhance flexibility in production tasks, making it an ideal choice for high-speed, continuous operations. The equipment’s integration into existing lines is seamless, supported by its advanced automation and minimal maintenance needs, thanks to the use of servo technology and cog belts. The plastic coating on product contact surfaces reduces noise and wear, contributing to a quieter, more sustainable operation. Suitable for beverage producers, food processors, and packaging companies, the Innopal AS N depalletizer supports a wide range of end products, from beer and juice bottles to household cleaning sprays.

Benefits

  • Enhances operational efficiency with seamless layer changeovers during active production.
  • Minimizes maintenance demands due to durable servo technology and reduced parts.
  • Lowers operational noise, contributing to a more pleasant production environment.
  • Adapts to diverse container types, ensuring flexibility across multiple product lines.
  • Elevates system availability with modular design, supporting high-speed continuous operation.
Applications
Food,Beverages,Liquid food,Wine,Milk,Nonfood,Metal containers,Iced tea,Spirits,Still water,Glass containers,Plastic containers,Homecare products,Juice,Soft drinks,Beer,Sparkling wine
End products
Beer bottles,Carbonated soft drink cans,Shampoo bottles,Vodka bottles,Pasteurized milk cartons,Mineral water bottles,Baby food jars,Detergent plastic bottles,Orange juice bottles,Iced tea plastic bottles,Household cleaning sprays,Champagne bottles,Aluminum soda cans,Wine glass bottles
Steps before
Container design,Syrup room processing,System planning,Recyclable barrier application,Handle systems integration
Steps after
Packing,Secondary packaging,Labeling,Line optimization,Digital integration
Input ingredients
new glass containers,plastic containers,metal containers
Output ingredients
depalletized layers
Capacity
up to 240 depalletized layers/h
Automation
Motor-driven adjustable pushoff frame
Automation
Fully automatic layer changeover
No. of Parts
Reduced number for diminishing spare parts costs
Noise Level
Low-noise operation
Operation Flexibility
Flexible when changing products
Automation Control
Servo technology and cog belts
Automation level
Manual / PLC / SCADA
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Batch vs. continuous operation
Batch / Inline Continuous
Energy efficiency
0.5–2 kWh/kg moisture
Plastic compatibility
Yes
Metal compatibility
Yes
Glass compatibility
Yes
Container type
Glass / PET / Metal
Container size
Variable
Flexibility
High
Product throughput
Up to 240 layers/h
Palletizing tasks
Various configurations
Pushoff frame
Motor-driven,adjustable
Column type
Twin-column
Surface coating
Plastic-coated
Control panel type
HMI / Touchscreen
Integration possibilities
KHS machine automation / RFID access
Flexible product changeover
Motor-driven adjustable pushoff frame
System planning customization
Turnkey / Ready-to-operate systems
Layer changeover automation
Fully automatic
Flexibility in palletizing tasks
Accurate level compensation
Market info
KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.