Dissolution and batching system for minor ingredients

Efficiently manage minor ingredients with a system designed for precise emptying, dissolution, and batching, ensuring seamless integration in your production line for enhanced accuracy and reduced material waste.

Della Toffola’s Minor Ingredient Handling and Batching Systems streamline the precise management of powdered and liquid ingredients, crucial for maintaining product consistency in the beverage, foodstuffs, and pharmaceutical industries. Specializing in emptying, dissolution, and batching processes, these systems efficiently handle batches of various capacities, integrating seamlessly into pre- and processing departments. Automated controls enhance precision and reduce manual intervention, while energy-efficient motors save up to 30% on energy consumption. Constructed from robust stainless steel, they offer excellent corrosion resistance for compatibility with numerous chemical and pharmaceutical applications. The systems are designed to meet stringent industry standards, ensuring both reliability and compliance. Additionally, they can be customized to accommodate specific operational needs, supported by Della Toffola’s extensive engineering expertise, and feature easy-to-maintain designs with optional CIP systems for hygienic operations.

Benefits

  • Enhances product consistency with precise ingredient handling.
  • Decreases operational costs with energy-efficient motor optimization.
  • Ensures reliability and compliance with industry standards.
  • Minimizes downtime with easy maintenance and optional CIP systems.
  • Offers flexibility with customizable design to suit specific production needs.
Applications
Beverages,Bottling and packaging,Winemaking,Water treatment,Cider,Foodstuffs,Chemical,Beer,Dairy,Pharmaceutical
End products
Carbonated beverages,Craft beer,Pharmaceutical syrups,Bottled water,Milk,Wine,Liquid detergents,Vitamin supplements,Cheese,Apple cider,Chemical solvents,Yogurt,Soft drinks,Fruit juices,Flavored water
Steps before
Empting,Dissolution,Preparation,Sourcing Ingredients
Steps after
Batching,Mixing,Quality Control,Packaging
Input ingredients
powdered ingredients,liquid ingredients,drums,sacks
Output ingredients
batched ingredients
Dissolution method
Automated mixing
Batching type
Automated weighing
Handling capacity
Sacks and drums
Ingredient type
Powdered / Liquid
Automation level
PLC-controlled processes
Operation phases
Emptying,dissolution,batching
Automation level
Manual / PLC
Batch vs. continuous operation
Batch
Cleaning method
CIP / Manual
Energy efficiency
Optimized usage
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Market info
Della Toffola is renowned for its expertise in designing and manufacturing industrial equipment for the wine-making, beverage, and food processing industries, providing customized, high-quality engineered-to-order solutions with a strong reputation for innovation and reliability.