Dosing system for packaging lines

For producers looking to optimize their packaging lines, this dosing system offers precise control and adaptability, accommodating a wide range of liquid formulations and textures essential for innovative product development.

The NDS Dosing System from Serac is expertly engineered to enhance your production line’s efficiency by delivering precise and versatile dosing solutions. Designed to seamlessly integrate into existing “Fill/Seal” and “Form/Fill/Seal” machines, this system is ideal for applications ranging from dairy products to agrochemical packaging. Utilizing servo motors, the NDS ensures accurate dosing across a spectrum of product textures, from liquid dairy drinks to viscous caramel toppings. It offers a mobile solution that can be independently disconnected for quick cleaning, reducing downtime and maintaining production hygiene. With capacities supporting up to 24 filling heads, the NDS can accommodate high-speed and continuous operations, making it adaptable for both large-scale and small-batch productions. Compatibility with various materials such as PET, PP, and aluminum ensures optimal performance across different container formats, while optional aseptic nozzles enhance its capability for ultra-clean operations. The system’s volumetric or flowmeter filling options provide flexibility to meet specific production needs, supported by Serac’s engineering expertise for customized configurations.

Benefits

  • Enhances line efficiency by integrating seamlessly into existing production systems, reducing setup time.
  • Improves product quality with precise dosing, minimizing waste and ensuring consistency across diverse product textures.
  • Reduces downtime through a mobile, easy-to-clean design, allowing for quick disconnection and maintenance.
  • Increases versatility with options for volumetric or flowmeter filling, catering to specific production requirements.
  • Supports ultra-clean operations with optional aseptic nozzles, ensuring high hygiene standards for sensitive products.
Applications
Personal care,Sauces,Automotive products,Agrochemicals,Processed food products,Household products,Oils,Lube oils,Drinks,Thinners,Syrups,Paints,Dairy products
End products
Aseptic milk drinks,Paint thinner cans,Engine oil containers,Olive oil bottles,Pet bottled juices,Greek yogurt,Window cleaner spray bottles,Tomato sauce jars,Pesticide spray bottles,Brake fluid bottles,Acrylic paint tubes,Shampoo containers,Caramel topping pouches,Ketchup sachets
Steps before
Emulsification,Mixing
Steps after
Sealing,Packaging
Input ingredients
liquid drinks,yogurts,dairy food products,processed food products,viscous products,caramel
Output ingredients
pre-formed cups,form-fill-seal cups,trays,pouches,PET,PP,PS,Aluminum,Glass,Carton
Accuracy
Adapted to all product textures
Automation
Servomotors controlled
Container type
Pre-formed cups,form-fill-seal cups,trays,pouches
Dosing type
Volumetric / Flowmeter
Filling speed
Up to 24 filling heads
Material Compatibility
PET,PP,PS,Aluminum,Glass,Carton
Optional Equipment
Ultra-clean or aseptic nozzles
Working mechanism
Servomotor-based
Integrated steps
Filling,sealing
CIP/SIP
Manual cleaning
Batch vs. continuous operation
Inline Continuous
Changeover time
Quick disconnect
Cleaning method
Manual / Mobile station clean
Automation level
PLC-controlled
Energy efficiency
High efficiency
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Container Compatibility
Pre-formed cups,trays,pouches
Product Texture
Liquid to viscous (e.g.,drinks,yogurts)
Product Types
Dairy,drinks,sauces,agrochemicals
Container type
Pre-formed cups,form-fill-seal cups,trays,pouches
Material compatibility
PET,PP,PS,Aluminum,Glass,Carton
Integration capability
Easy to integrate in existing lines
Footprint
Compact,mobile station
Integration possibilities
Integrate with "Fill/Seal" and "Form/Fill/Seal" machines
Mobilization
Mobile station that can be quickly disconnected and cleaned independently
Nozzle options
Ultra-clean or aseptic nozzles
Station type
Volumetric filling or flowmeter filling
Market info
Serac Group is known for its expertise in designing and manufacturing cutting-edge filling and capping machines for various industries, including food, beverage, and cosmetics, renowned for innovative technology and reliable, high-quality equipment.