Energy-efficient rack oven for bakeries

Achieve superior baking efficiency and quality with a rack oven that reduces energy consumption by 28.7%, optimizes heating and steaming, and ensures consistent production of bakery items from rolls to loaves.

Bakes, Rotates, and Steams for Superior Results

The Rack Oven ROTOTHERM Green from WP Bakery Technologies is a game-changer in energy-efficient baking. It utilizes a rotating rack trolley and an efficient heat exchanger to deliver consistent and premium baking results while significantly reducing energy consumption by 28.7% compared to its predecessor. Designed for commercial and industrial bakery operations, it excels in producing a wide range of bakery items, from slit rolls to square rolls and baguettes to pastries.

With baking areas ranging from 10.0 to 22.0 m², this oven uses oil, gas, or electric heat sources and supports both batch and fully automatic operations. The ROTOTHERM Green integrates seamlessly into production lines, featuring WP NAVIGO 3 software for full automation and intelligent energy control systems to minimize energy use during idle periods. Durable WP steel construction ensures long-lasting performance, while advanced insulation techniques like the WP THERMOPACKAGE further mitigate heat loss, preserving energy effectively.

Equipped with WP THERMOGATE, the oven offers batch-on-batch baking with a 10% reduced baking time, enhancing throughput and baking capacity. Customization options and engineering support are available to tailor the oven to specific production needs, ensuring optimal performance for any bakery.

Benefits

  • Significantly lowers operational costs with a 28.7% reduction in energy consumption.
  • Enhances production efficiency with up to 10% shorter baking times.
  • Increases product quality and consistency with optimized air and steam distribution.
  • Minimizes maintenance downtime with intuitive WP NAVIGO 3 automated control.
  • Enhances environmental sustainability with reduced CO2 emissions.

General


Applications
Baguettes,Loaves,Hot dog buns,Bread,Cake,Bakery items,Rolls,Pastries,Hamburger buns
End products
Wachauer rolls,Kaiser rolls,Artisan stamped rolls,Sheet cake,Square rolls,Tin loafs,Toast,Raisin rolls,Slit rolls
Steps before
Dough preparation,Recipe programming,Bakery item shaping
Steps after
Cooling,Packing,Distribution
Input ingredients
dough,ingredient mix,raw bakery materials
Output ingredients
baked goods,crisp crust items,juicy crumb products,breads,rolls,pastries
Market info
Werner & Pfleiderer Lebensmitteltechnik is known for manufacturing high-quality industrial equipment for the food processing industry, specializing in mixing and extrusion systems. They have a strong reputation for engineering expertise and innovative solutions tailored to customer needs.

Technical Specifications


Baking Area
10.0 – 13.8 m²
Heating Type
Oil/Gas/Electric
Baking Capacity (Heavy Duty)
20.0 – 22.0 m²
Energy Reduction
28.7%
Baking Time Reduction
10% shorter
Control System
WP NAVIGO 3
Core Temperature Measurement
WP CoreProbe
Air Flow Optimization
Jet Wall Direction

Operating Characteristics


Automation level
Fully automatic (WP NAVIGO 3)
Batch vs. continuous operation
Batch
Energy efficiency
28.7% less energy consumption
Cleaning method
Full-surface "Steam proof" insulation
Changeover time
Instant with WP THERMOGATE
CIP/SIP
Not included
Airflow control
Optimized air flow for consistent quality
Control system
WP NAVIGO 3


Energy Efficiency Certification
28.7% reduction compared to previous model
Environmental Standards
Low CO2 emissions

Physical Characteristics


Baking area
10.0 – 13.8 m²,20.0 – 22.0 m²
Heating method
Oil/Gas/Electric
Footprint/Size
Compact design with lowerable ramp
Insulation
Full-surface insulation with steam proof door seal
Ramp
Lowerable
Control panel type
WP NAVIGO 3
Temperature
Controlled via WP THERMOGATE and heat exchanger
Steam device
Rich steam with excellent vapor performance

Custom Options


Control panel type
WP NAVIGO 3
Integration possibilities
WP BakeryControl
Energy Control
WP INTELLIGENT ENERGY CONTROL (IEC)
Core temperature measurement
WP CoreProbe
Air circulation control
WP VARIOPILOT
Turbocharger
WP THERMOGATE
Insulation concept
WP THERMO PACKAGE