Filling system for gable top packages

Achieve precise, cost-effective filling with reduced energy consumption for chilled liquid products, ensuring strong seals, reliable package integrity, and enhanced food safety through advanced disinfection.

The Tetra Pak TR/G7 is a versatile filling machine tailored for the diverse needs of the food and beverage industry. Specializing in chilled distribution, this machine excels at forming, filling, and sealing gable top packages efficiently. It supports a wide range of applications, from milk and yogurt to fruit juices and ready-to-eat soups. Capable of producing up to 6,500 packages per hour, the TR/G7 uses a streamlined process that integrates package forming, bottom sealing, and top sealing. Its double diaphragm filling system ensures accuracy to ± 1 gram per 1000 ml, significantly reducing product waste. Designed for ergonomic operation, the system minimizes operator strain with features such as a low-height loading magazine and user-friendly maintenance access. The machine offers seamless integration into existing production lines with PLC control and supports optional cap application for consumer convenience. Constructed from durable materials, it prioritizes product safety with reliable sealing and package disinfection processes. Additionally, its energy-efficient operation is enhanced by cutting electricity consumption by a third compared to similar machines, offering an eco-friendly solution for high-volume production environments.

Benefits

  • Enhances operational efficiency by achieving up to 6,500 packages per hour.
  • Minimizes product waste through precise filling accuracy, reducing overfill costs.
  • Lowers energy expenses with a third less electricity consumption compared to similar machines.
  • Increases operator safety and productivity with ergonomically designed loading systems.
  • Ensures consistent product safety with reliable sealing and comprehensive disinfection processes.
Applications
Sauces,Infant formula,Cheese,Infant formula powder,Tomato products,Dairy,Soups,Desserts,Ice cream,Still drinks,Alcoholic beverages,Plant-based products,Milk powder,Fruit preparations,Dairy alternative,Powder,Juice,Baby food,Whey processing,Beverages,Nectar,Jams,Dips,Dressings,Prepared foods
End products
Nonfat dry milk,Tomato bisque,Chocolate mousse,Plant-based yogurt,Beer,Whey protein powder,Orange juice,Almond milk,Vanilla ice cream,Cheddar cheese,Yogurt,Strawberry jam,Milk,Apple nectar,Soy milk,Marinara sauce,Lemonade,Ready-to-eat soups,Baby formula,Fruit beverages,Ranch dressing,Tomato ketchup
Steps before
Package forming,Bottom folding and sealing,Package transfer,Top pre-folding,Package disinfection
Steps after
Top sealing,Cap applicator
Input ingredients
gable top carton blanks,hydrogen peroxide,food and beverage products
Output ingredients
filled gable top packages,sealed packages
Capacity
6500 gable top packages per hour
Filling accuracy
±1 gr per 1000 ml
Energy Efficiency
Electricity consumption cut by a third
Automation
Easy to operate,low complexity
Magazine Capacity
1,400 packages
Production Time
13 minutes
Disinfection Method
3.0% hydrogen peroxide with UV activation
Package Types
Various Tetra Rex® sizes (250 ml to 1000 ml)
Top Sealing
Mechanically driven stainless steel sealers
Cap Applicator
Ultrasonic heating for TwistCap™ OSO 34 and OSO 30
Automation level
Low complexity,high reliability
Batch vs. continuous operation
Continuous
Changeover time
Quick and easy
CIP/SIP
Manual cleaning
Energy efficiency
Electricity consumption cut by a third
Cleaning method
Manual/CIP
Package integrity maintenance
Gentle transfer to package chain
Top pre-folding
Increases folding accuracy
Package disinfection
Consistent with H2O2 and UV light
Temperature control
Temperature-controlled double heaters for sealing
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Package capacity
1,400 packages
Magazine capacity
1,400 packages
Production time per load
13 minutes
Package type
Gable top cartons
Package sizes
250 ml to 1000 ml
Filling speed
6,500 packages/hour
Temperature-controlled heating
Yes
Automation level
High
Control panel type
Ergonomic
Loading method
Ergonomic magazine loading
Control panel type
Manual / Automatic
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.