Filling system for gable top packages
Achieve precise, cost-effective filling with reduced energy consumption for chilled liquid products, ensuring strong seals, reliable package integrity, and enhanced food safety through advanced disinfection.

The Tetra Pak TR/G7 is a versatile filling machine tailored for the diverse needs of the food and beverage industry. Specializing in chilled distribution, this machine excels at forming, filling, and sealing gable top packages efficiently. It supports a wide range of applications, from milk and yogurt to fruit juices and ready-to-eat soups. Capable of producing up to 6,500 packages per hour, the TR/G7 uses a streamlined process that integrates package forming, bottom sealing, and top sealing. Its double diaphragm filling system ensures accuracy to ± 1 gram per 1000 ml, significantly reducing product waste. Designed for ergonomic operation, the system minimizes operator strain with features such as a low-height loading magazine and user-friendly maintenance access. The machine offers seamless integration into existing production lines with PLC control and supports optional cap application for consumer convenience. Constructed from durable materials, it prioritizes product safety with reliable sealing and package disinfection processes. Additionally, its energy-efficient operation is enhanced by cutting electricity consumption by a third compared to similar machines, offering an eco-friendly solution for high-volume production environments.
Benefits
- Enhances operational efficiency by achieving up to 6,500 packages per hour.
- Minimizes product waste through precise filling accuracy, reducing overfill costs.
- Lowers energy expenses with a third less electricity consumption compared to similar machines.
- Increases operator safety and productivity with ergonomically designed loading systems.
- Ensures consistent product safety with reliable sealing and comprehensive disinfection processes.
- Applications
- Sauces,Infant formula,Cheese,Infant formula powder,Tomato products,Dairy,Soups,Desserts,Ice cream,Still drinks,Alcoholic beverages,Plant-based products,Milk powder,Fruit preparations,Dairy alternative,Powder,Juice,Baby food,Whey processing,Beverages,Nectar,Jams,Dips,Dressings,Prepared foods
- End products
- Nonfat dry milk,Tomato bisque,Chocolate mousse,Plant-based yogurt,Beer,Whey protein powder,Orange juice,Almond milk,Vanilla ice cream,Cheddar cheese,Yogurt,Strawberry jam,Milk,Apple nectar,Soy milk,Marinara sauce,Lemonade,Ready-to-eat soups,Baby formula,Fruit beverages,Ranch dressing,Tomato ketchup
- Steps before
- Package forming,Bottom folding and sealing,Package transfer,Top pre-folding,Package disinfection
- Steps after
- Top sealing,Cap applicator
- Input ingredients
- gable top carton blanks,hydrogen peroxide,food and beverage products
- Output ingredients
- filled gable top packages,sealed packages
- Capacity
- 6500 gable top packages per hour
- Filling accuracy
- ±1 gr per 1000 ml
- Energy Efficiency
- Electricity consumption cut by a third
- Automation
- Easy to operate,low complexity
- Magazine Capacity
- 1,400 packages
- Production Time
- 13 minutes
- Disinfection Method
- 3.0% hydrogen peroxide with UV activation
- Package Types
- Various Tetra Rex® sizes (250 ml to 1000 ml)
- Top Sealing
- Mechanically driven stainless steel sealers
- Cap Applicator
- Ultrasonic heating for TwistCap™ OSO 34 and OSO 30
- Automation level
- Low complexity,high reliability
- Batch vs. continuous operation
- Continuous
- Changeover time
- Quick and easy
- CIP/SIP
- Manual cleaning
- Energy efficiency
- Electricity consumption cut by a third
- Cleaning method
- Manual/CIP
- Package integrity maintenance
- Gentle transfer to package chain
- Top pre-folding
- Increases folding accuracy
- Package disinfection
- Consistent with H2O2 and UV light
- Temperature control
- Temperature-controlled double heaters for sealing
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Package capacity
- 1,400 packages
- Magazine capacity
- 1,400 packages
- Production time per load
- 13 minutes
- Package type
- Gable top cartons
- Package sizes
- 250 ml to 1000 ml
- Filling speed
- 6,500 packages/hour
- Temperature-controlled heating
- Yes
- Automation level
- High
- Control panel type
- Ergonomic
- Loading method
- Ergonomic magazine loading
- Control panel type
- Manual / Automatic
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.