Flake ice producer for food-safe ice
Enhance your production line with hygienic flake ice, optimized for energy efficiency and sustainability, ensuring optimal preservation and cooling across various food processing applications.
The MAJA RVH-CO2 from Marel is a leading solution in the world of industrial ice production, designed specifically for sustainable and food-safe operations. This flake ice machine stands out due to its direct carbon dioxide operation using the R744 refrigerant, reducing environmental impact while increasing power density and energy efficiency by up to 30%. It’s engineered to meet diverse needs across industries such as poultry, meat, fish, dairy, and produce, delivering hygienic ice essential for chilling and preservation.
Capable of producing between 500kg to 15,200kg of flake ice per day, this equipment integrates easily into high-speed, continuous processing lines. It features a PLC-controlled interface for ease of operation, offering programmable production and cleaning cycles facilitated by the Control Panel Touch technology. The machine’s construction includes stainless steel components and a solid frame, ensuring durability and compliance with sanitation standards like the German drinking water regulations. Additionally, the MAJA RVH-CO2 is equipped with options for automatic cleaning systems and ozone degermination, further enhancing its suitability for rigorous hygiene requirements. With a comprehensive range of customizable accessories and Marel’s engineering support, it can be tailored to fit precise operational needs in any large-scale food processing facility.
Benefits
- Enhances sustainability through eco-friendly CO2 refrigerant, minimizing environmental impact.
- Boosts operational efficiency by increasing ice production output by up to 30%.
- Lowers maintenance costs with automatic cleaning systems, ensuring optimal hygiene.
- Ensures compliance with food safety standards for the production of hygienic ice.
- Adapts to existing setups and future needs with customizable accessory options.
- Applications
- Bakeries,Pet food,Meat,Water treatment,Cheese,Supermarkets,Butchers,Fruit and vegetables,Poultry,Prepared foods,Fish
- End products
- Flake ice in industrial water treatment,Flake ice for pet food manufacturing,Flake ice for supermarket fresh display,Flake ice for fish storage,Flake ice for bakery dough processing,Flake ice for butcher cold storage,Flake ice for poultry chilling,Flake ice for fruit and vegetable preservation,Flake ice for cheese processing,Flake ice for meat preservation,Flake ice for prepared foods cooling
- Steps before
- Refrigeration setup,Installation,Water filtration
- Steps after
- Hygiene inspection,Flake ice storage,Ice transport
- Input ingredients
- water,carbon dioxide (R744),electricity
- Output ingredients
- flake ice,clean water drainage
- Ice Output
- 500kg-15,200kg/24h
- Refrigerant
- R744 (carbon dioxide/CO2)
- Evaporation Temperature
- t0 = approximately -25°C
- Pressure Range
- HPmax=90bar,LPmax=28 bar
- Material
- Stainless steel
- Cleaning
- Automatic water pipe rinsing,self-cleaning system
- Control Panel
- Control Panel Touch with timer function
- Energy Efficiency
- Increased power density,eco-friendly
- Operational Temperature
- Approximately -25°C
- Working mechanism
- Direct CO2 operation
- Ice production range
- 500kg-15,200kg/24h
- Automation level
- Control Panel Touch with timer function
- Batch vs. continuous operation
- Continuous
- Hygiene concept
- HY-GEN protected
- Cleaning method
- Automatic water pipe rinsing
- Energy efficiency
- Increased power density with R744 CO2
- Eco impact
- Natural refrigerant R744
- Cleanability
- Easy access without tools,removable components
- Corrosive resistance (e.g. acids)
- Stainless steel structure
- Ice Type
- Flake Ice
- Production Capacity
- 500 kg to 15,200 kg/24h
- Refrigerant Type
- R744 (CO2)
- Control Type
- Touch Panel with Timer Function
- Hygiene compliance
- HY-GEN protection,German drinking water regulations
- Eco-friendly certification
- R744 refrigerant compliance (ODP=0,GWP=1)
- Ice output
- 500 kg - 15,200 kg/24h
- Machine structure
- Stainless steel frame and housing
- Control panel type
- Control Panel Touch with timer function
- Water tank design
- Round plastic water tank without built-in parts
- Compressor type
- R744 multi compressor refrigeration unit
- Evaporation temperature
- Approximately -25°C
- Installation pressure
- HPmax=90 bar,LPmax=28 bar
- Control panel type
- Control Panel Touch with timer function
- Integration possibilities
- Compatible with direct carbon dioxide refrigeration systems
- Self-cleaning system
- MAJA-SCS for automation of cleaning process
- Refrigerant type
- Natural refrigerant R744 (carbon dioxide/CO2)
- Hygiene System
- Ozone degermination system
- Hybrid operation
- RVH-CO2 HYBRID for existing R449A or R404A circuits
- Installation options
- Including subframes,wall fixation consoles
- Accessory options
- Ice level sensors,ice transport and storage solutions
- Machine structure
- Frame and housing in stainless steel
- Market info
- Marel is known for its advanced food processing equipment, specializing in systems and services for poultry, meat, and fish industries. It is recognized for innovation, quality, and improving processing efficiency and sustainability.