Flexible labeling system for returnable and non-returnable containers

Achieve precise labeling and enhanced alignment with a robust system designed for high-speed, continuous operations—ideal for diverse liquid products requiring meticulous presentation and low-maintenance intervals.

The Innoket Neo KL cold glue labeling station from KHS Group is engineered to address the labeling needs of high-speed beverage and food production environments. Noteworthy for its robust construction, this machine efficiently applies cold glue labels to a broad spectrum of containers, including both returnable and non-returnable types. It features a camera-controlled alignment system to ensure perfect label placement, even on contoured bottle reliefs.

With a throughput of up to 74,000 bottles per hour, the Innoket Neo KL supports continuous operation with minimal downtime thanks to its low-wear components and automatic cleaning system. The station is compatible with a variety of label materials, including sustainable paper options, and consumes minimal glue, contributing to cost savings and reduced environmental impact.

Engineered for seamless integration, the labeling machine easily connects with existing production lines, ensuring streamlined operations. Its high maintenance intervals, up to 20,000 hours, mean less frequent stoppages, and it accommodates centralized lubrication systems for simplified upkeep. Options for customization include system configurations to match specific labeling formats, providing tailored solutions for diverse manufacturing needs.

Benefits

  • Increases operational efficiency with up to 74,000 bottles per hour throughput.
  • Lowers maintenance costs with intervals extending up to 20,000 operational hours.
  • Enhances product presentation through precise, camera-controlled label alignment.
  • Reduces glue usage, minimizing production costs and waste.
  • Supports sustainable practices with renewable paper label material and reduced cleaning agent consumption.
Applications
Liquid food,Wine,Milk,Iced tea,Spirits,Still water,Homecare products,Juice,Soft drinks,Beer,Sparkling wine
End products
Bottled mineral water,Olive oil,Champagne,Orange juice,Skim milk,Vodka spirits,Lemon iced tea,Merlot wine,Pilsner beer,Cola soft drink,Dishwashing liquid
Steps before
Bottle preparation,Container alignment,Glue preparation,Material loading
Steps after
Inspection,Packing,Distribution,Storage
Input ingredients
containers,PET bottles,plastic containers,glass surfaces,liquid food,beverages
Output ingredients
labeled containers,labeled plastic containers,labeled glass bottles
Speed
Up to 74,000 bph
Automation
Camera-controlled alignment
Maintenance Interval
Up to 20,000 hours
Noise Level
Extremely quiet operation
Label Material
Paper (renewable raw materials)
Glue Consumption
Economical
Cleaning System
Automatic cleaning system
Labeling method
Wrap-around cold glue
Container compatibility
Returnable,Non-returnable
Maximum output
74,000 bph
Automation level
Camera-controlled alignment
Maintenance interval
20,000 hours until servicing
Noise level
Extremely quiet operation
Cleaning method
Automatic cleaning system
Glue consumption
Economical
Sustainability
Renewable raw materials for label
Renewable raw materials
Paper
Condensate water resistance
High
Compatibility with glass surfaces
Normal and lightly coated
Plastic container compatibility
PET,PEN
Label type
Paper
Container type
Returnable / Non-returnable
Machine footprint
N/A
Labeling capacity
Up to 74,000 bph
Container compatibility
Returnable and non-returnable
Alignment system
Camera-controlled
Component wear
Low-wear components
Operation noise level
Extremely quiet
Control panel type
Touch screen / HMI
Integration possibilities
Camera-controlled alignment system
Label application method
Cold glue
Container compatibility
Returnable and non-returnable containers
Label material
Renewable raw materials (paper)
Maintenance interval
Up to 20,000 hours
Market info
KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.