Grain separator for impurity removal in milling
Optimize grain cleaning with a high-performance separator designed to efficiently remove coarse and fine impurities, ensuring the purity of your final product and enhancing productivity with rapid sieve changes.
The Vitaris Separator MTRD from Bühler is an efficient cleaning solution for grain and food processing industries. It uses a modular design with stainless steel sieves and FDA-approved components to reliably separate impurities from commodities such as wheat, rice, and pulses. This continuous operating system features multiple sieving decks for tailored separation, allowing flexibility in handling a range of materials, from coarse grains to finer food products like cocoa and confectionery. Capable of integrating into existing production lines, the Vitaris MTRD maximizes throughput with its quick-clamp system, enabling sieve deck changes in under five minutes, thus ensuring minimal downtime. This system prioritizes food safety and sanitation, making it an ideal choice for industries needing high-standard impurity removal and grain cleaning in compliance with highest safety standards. With adjustable components for optimal flow distribution and a low energy footprint due to its efficient cleaning mechanisms, the Vitaris Separator MTRD stands out for its versatility and performance in demanding production environments.
Benefits
- Increases productivity with rapid sieve deck changes in under five minutes.
- Enhances food safety using stainless steel sieves and FDA-compliant parts.
- Adapts to diverse processing needs with a customizable, modular design.
- Maintains consistent high-speed operation for continuous production.
- Ensures reliable impurity removal, improving product quality across applications.
- Applications
- Snacks,Grain,Dairy,Asian noodles,Pulses,Paddy,Spices,Aqua feed,Cocoa,Animal feed,Pasta,Pet food,Nuts,Rice,Baked goods,Wheat,Oilseeds,Confectionery,Coffee
- End products
- Biscuits,Dog kibble,Pasta noodles,Brown rice,Peanut butter,White rice,Animal feed pellets,Cocoa powder,Wheat bran,Split peas,Bread flour,Fish feed granules,Roasted coffee beans,Ground spices,Snack mixes,Milk powder,Instant noodles,Hulled barley,Sunflower oil,Chocolate bars
- Steps before
- Dehulling,Cleaning,Conditioning
- Steps after
- Milling,Grinding,Optical sorting,Packing
- Input ingredients
- grain,coarse impurities,fine impurities,sand,seeds
- Output ingredients
- cleaned grain,coarse impurities removed,fine impurities removed,sand removed,seeds removed
- Sieve configuration
- Dual sand sieve deck
- Sieve exchange time
- Less than 5 minutes
- Sieve material
- Stainless steel
- Automation level
- Manual / Quick-clamp system
- Cleaning System
- Modular design
- Product distribution
- Adjustable distribution device
- Working mechanism
- Coarse and fine sieve separation
- Integrated steps
- Grain cleaning and impurity separation
- Batch vs. continuous operation
- Continuous
- Modular design
- Customizable cleaning solutions
- Changeover time
- Less than 5 minutes for sieve decks
- Automation level
- Manual / Semi-automatic
- Cleaning method
- Manual quick-clamp system
- Corrosive resistance (e.g. acids)
- Stainless steel
- Biological compatibility
- FDA-approved plastic parts
- Cleanability
- Modular design for easy cleaning
- Abrasion resistance
- Durable sieve materials
- Density/particle size
- Adjustable distribution device
- Sieve deck configuration
- One coarse,two sand sieve decks
- Sieve surface area
- Increased for precise separation
- Modular design
- Allows for individual cleaning solutions
- Construction material
- Stainless steel sieves,FDA-approved plastic parts
- Footprint
- Compact modular system
- Discharge method
- Gravity discharge with enclosed outlets
- Modular design
- Individual cleaning solutions
- Combination Options
- Air-recycling aspirator,airflow recycling channel,combistoner
- Quick-clamp system
- Enables fast exchange of sieve decks
- Market info
- Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.