Hardness tester for brinell, knoop, and vickers methods

Ensure precise material hardness testing with advanced automation, allowing seamless integration into laboratory workflows for efficient quality assurance and structural analysis across various applications.

The Qness 60 A+ EVO from Qness GmbH revolutionizes micro hardness testing with unmatched automation and microscopy integration. It excels in performing Brinell, Knoop, and Vickers hardness tests, critical for industries like aerospace and automotive, ensuring detailed material analysis for components such as steel gears and medical implants. Featuring a wide test force range of 0.25 g to 62.5 kg, it accommodates extensive analytical needs. The fully automated operation, supported by Qpix Control2 software, allows for seamless integration into laboratory workflows, maximizing throughput without operator intervention. Its advanced optical system with a color camera provides reliable, high-resolution imaging, akin to sophisticated microscopes. The system includes ASTM and DAkkS-certified Vickers testing diamonds, ensuring rigorous compliance. Configurable with modular tool positions and customizable to specific laboratory needs, the Qness 60 A+ EVO offers precision, efficiency, and flexibility for material testing laboratories and industrial quality control sectors.

Benefits

  • Enhances laboratory efficiency with fully automated testing cycles.
  • Ensures precise material analysis through high-resolution optical imaging.
  • Increases testing accuracy with ASTM and DAkkS-certified components.
  • Adapts to diverse testing requirements with customizable configurations.
  • Streamlines data management and reporting with integrated software solutions.

General


Applications
Metallurgy,Structural analysis,Industrial quality control,Metal hardness testing,Material quality assurance,Tooth flank testing,Microscopy analysis,Heat-treated materials,Weld testing
End products
Structural steel beams,Aircraft components,Steel gears,Welded joints,Medical implants,Microscopy slides,Metallurgical samples,Heat-treated steel components,Automotive parts
Steps before
Sample Preparation,Mounting,Grinding,Polishing
Steps after
Results Analysis,Data Documentation,Quality Assurance Reporting
Input ingredients
samples for hardness testing,test pieces,embedded samples,specimens,weld samples
Output ingredients
hardness test results,2D/3D hardness charts,microscopic evaluations,phase analysis results,layer thickness measurements
Market info
QATM is renowned for its expertise in manufacturing high-quality metallographic equipment and consumables, providing innovative solutions for material testing and analysis, which are trusted by laboratories and quality control professionals globally.

Technical Specifications


Test force range
0.25 g – 62.5 kg
Optical resolution
0.5 µm
Axis control
XYZ direct optical path measuring system
Tool positions
8-position tool changer
Sample image camera
5 MP
Test height / Throat depth
145 / 170 mm
Traveling distance
X 150 mm / Y 150 mm / Z 145 mm
Maximum workpiece weight
50 kg
Weight of basic device
60 kg
Power supply
100 – 240 V,~1/N/P,45-65 Hz
Automation level
Fully automated
Test anvil / XY cross slide
Motorized

Operating Characteristics


Automation level
Fully Automated
Batch vs. continuous operation
Batch
XYZ axis control
Fully automated with direct optical path measuring system
Sample image camera integration
Automated image acquisition
3D operating concept
Intuitive with Qpix Control2
Collision Avoidance System
CAS Technology
Edge recognition
Automatic adaption
Unmanned test and analysis cycles
Yes
Tool changer positions
8-Position

Material Compatibility


Abrasion resistance
Applicable for diverse materials due to the high test force range
Biological compatibility
0
Cleanability
0
Corrosive resistance (e.g. acids)
Suitable for various materials including test samples with different hardness
Density/particle size
Can handle a range of density materials for hardness testing

Product type Characteristics


Weld Sample Testing
Norm-compliant integration
Phase Analysis
Qpix INSPECT modules
Weld Seam Evaluation
Material-graphics analysis


ASTM standards
ASTM E-384,ASTM E92,ASTM E-10,ASTM E-140
DIN EN ISO standards
DIN EN ISO 6507,DIN EN ISO 4545,DIN EN ISO 6506,DIN EN ISO 18265,DIN EN ISO 50150
DAkkS certification
Yes

Physical Characteristics


Compact footprint
Lab-compatible,small footprint
Control panel type
External PC-system,Intuitive 3D controls
Discharge method
N/A
Test table dimensions/traverse path
500 x 500 x 300 mm with optional configurations
Front-loading position
Designed for heavy test pieces loaded by cranes
Unique turret construction
Designed for various test heights and dynamic tool changes
Test heights
Variable for different applications
Throat depth
170 mm

Custom Options


Control panel type
Qpix Control2 Software
Sample image camera
5 MP Standard
Modular indenter holders
Brinell and Knoop retrofitting