Heavy duty aggregate separation and recovery system
Efficiently transform residual concrete into reusable resources with high-speed aggregate separation and recovery, integrating advanced automation for streamlined operations. Experience sustainable practices that minimize waste and make the most of natural resources while ensuring compliance with environmental standards.
The CONSEP CSC Aggregate Reclaimer System from WAMGROUP offers an efficient solution for reclaiming and processing aggregates in concrete production. This system utilizes a patented inclined screw feeder made from SINT® engineering polymer to ensure durable and efficient slurry transfer. It integrates seamlessly into ready-mix plants, precast facilities, and quarries, tackling the challenge of separation, washing, and recovery of aggregates.
The system can process large volumes, handling up to 12 m³ per hour while effectively meeting industry 4.0 standards with its automated operation. It features two receiving points to accommodate simultaneous washing of truck mixers, significantly shortening unloading times. By separating aggregates from concrete slurry, it produces high-quality reclaimed aggregates and washed sand suitable for new concrete or recycled applications, all while promoting environmental responsibility and minimizing waste disposal challenges.
Constructed for continuous high production, the CONSEP CSC system is suitable for diverse industries including building construction and environmental technology. It offers customizable configurations, operating efficiently in various site conditions, and supports user-friendly maintenance by reducing sedimentation requirements and associated maintenance costs.
Benefits
- Reduces operational downtime with fast, automated truck mixer washing.
- Minimizes waste disposal costs by reclaiming aggregates and washing sand.
- Supports sustainability goals by reducing raw material consumption.
- Lowers maintenance expenses compared to traditional settling methods.
- Enhances flexibility with modular design for site-specific configurations.
- Applications
- Quarries,Building,Wastewater treatment,Aggregate reclaiming,Environmental technology,Construction,Ready-mix concrete,Precast concrete
- End products
- Washed sand,Processed gravel,Reclaimed aggregates,Recycled concrete aggregates,Ready-mix concrete mixtures,Concrete slurry byproducts,Precast concrete components
- Steps before
- Residual concrete collection,Transport to washing station,Dilution of concrete
- Steps after
- Aggregate reuse,Concrete production,Sand and gravel storage
- Input ingredients
- diluted concrete,truck mixers,residual concrete,slurry,wash water
- Output ingredients
- recovered aggregates,washed sand,washed gravel,purified water,cleaned truck mixers
- Aggregate Size Retained
- ,gt
- 5 mm
- Truck Mixers Washing Time
- 3-5 minutes
- Aggregate Recovery Capacity
- Precast plants
- Aggregate Recovery Capacity
- Precast plants
- Suspended Solids in Discharged Water
- 8 ~ 10%
- Aggregate Size Range for Recovery
- Sand 1 ~ 5 mm / Gravel 6 ~ 40 mm
- Number of Receiving Points
- Up to 2 (2 truck mixers at a time)
- Batch Size
- 10-12 truck mixers (washing only)
- Batch Size
- 3 truck mixers (washing out of residual concrete)
- Automation
- Automatic (auto-on,auto-off + automatic cycle)
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- CIP/SIP
- CIP 121°C / SIP 135°C
- Abrasion resistance
- High
- Corrosive resistance (e.g. acids)
- High
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Environmental sustainability
- United Nations’ 2030 Agenda
- Machine footprint
- Compact/modular
- Feed method
- Horizontal screw conveyor
- Discharge method
- Inclined Screw Feeder
- Tank shape
- Buffer tank with agitator
- Tank capacity
- Dependent on plant requirements
- Material of construction
- SINT® engineering polymer
- System design
- Modular design
- Modular design
- Flexible configuration
- Control panel type
- Automatic operation (auto-on,auto-off + automatic cycle)
- Market info
- WAMGROUP is known for its expertise in manufacturing bulk material handling and processing equipment, including screw conveyors, dust collectors, and valve systems, with a strong reputation for innovation, quality, and global market presence.