Helium leak detection system for gas-insulated switchgears

Ensure high precision and reliability in detecting minute leaks with our advanced helium detection system, designed to integrate seamlessly with production lines for critical components, maintaining operational excellence without compromising environmental standards.

The Telstar Leakstar Helium Leak Detection System is designed to ensure high precision and reliability in leak detection for gas insulated switchgear and automotive components. Utilizing a Mass Spectrometer Leak Detector directly connected to the vacuum line, it provides comprehensive vacuum evacuation and helium recovery. It’s engineered for both manual and fully automated operations, making it adaptable to any production line. Applications include gas insulated switchgear, automotive air conditioning systems, powertrain components, and more. The system supports integration with existing processes through high sensitivity detection capabilities of up to 10^-8 mbar·l/s. Additional features such as automated calibration verification and a helium recovery system improve environmental sustainability. Configured with a state-of-the-art PLC and touch screen interface, the Telstar Leakstar offers ease of use and programming flexibility, catering to customized industrial needs.

Benefits

  • Integrates seamlessly into production lines, enhancing operational efficiency.
  • Reduces environmental impact with helium recovery capabilities.
  • Offers high sensitivity detection for precise leak identification.
  • Configurable for both manual and automated processes, increasing operational flexibility.
  • Minimizes maintenance downtime with an ergonomic, easy-access design.

General


Applications
Automotive components,Gas insulated switchgears (gis)
End products
Fuel systems,Battery enclosures,Engine components,Automotive air conditioning systems,Gas insulated switchgear components,Powertrain components,Transmission housings
Steps before
Assembly,Component Preparation,Initial Vacuum Chamber Setup
Steps after
Inspection,Quality Assurance,Data Logging,Integration into Production Line
Input ingredients
helium gas,vacuum chamber,gas insulated switchgears,vacuum pumps,air,production line components
Output ingredients
detected helium leaks,leak detection data,SCADA traceability data
Market info
Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.

Technical Specifications


Detection Sensitivity
10-8 mbar·l/s
Automation
Full Automation / Manual Control Available
Control System
LEAKSTAR® PLC
Sensitivity Level
High Sensitivity
Leak Detector Type
Mass Spectrometer
Integration
Production Line Integration
Calibration Verification
Automatic
Flexibility and Adaptability
High
Size
Compact Design
Maintenance Access
Easy
Accessories
Part Vacuum Pumps
Additional Options
SCADA,Printer/Barcode Reader

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Automation
Full automatic / Manual
System Configuration
Modular / Customizable
Operation Control
Touch screen / SCADA integration
Calibration
Automatic verification

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


System configuration
Manual / Automated
Industry application
Automotive,GIS

Physical Characteristics


Compact footprint
Compact and ergonomic design
Control panel type
Touch screen for manual control
Discharge method
Automated connection tooling

Custom Options


Control panel type
Touch screen
Integration possibilities
Full automation and integration in production line