Helium leak detection system for gas-insulated switchgears
Ensure high precision and reliability in detecting minute leaks with our advanced helium detection system, designed to integrate seamlessly with production lines for critical components, maintaining operational excellence without compromising environmental standards.

The Telstar Leakstar Helium Leak Detection System is designed to ensure high precision and reliability in leak detection for gas insulated switchgear and automotive components. Utilizing a Mass Spectrometer Leak Detector directly connected to the vacuum line, it provides comprehensive vacuum evacuation and helium recovery. It’s engineered for both manual and fully automated operations, making it adaptable to any production line. Applications include gas insulated switchgear, automotive air conditioning systems, powertrain components, and more. The system supports integration with existing processes through high sensitivity detection capabilities of up to 10^-8 mbar·l/s. Additional features such as automated calibration verification and a helium recovery system improve environmental sustainability. Configured with a state-of-the-art PLC and touch screen interface, the Telstar Leakstar offers ease of use and programming flexibility, catering to customized industrial needs.
Benefits
- Integrates seamlessly into production lines, enhancing operational efficiency.
- Reduces environmental impact with helium recovery capabilities.
- Offers high sensitivity detection for precise leak identification.
- Configurable for both manual and automated processes, increasing operational flexibility.
- Minimizes maintenance downtime with an ergonomic, easy-access design.
- Applications
- Automotive components,Gas insulated switchgears (gis)
- End products
- Fuel systems,Battery enclosures,Engine components,Automotive air conditioning systems,Gas insulated switchgear components,Powertrain components,Transmission housings
- Steps before
- Assembly,Component Preparation,Initial Vacuum Chamber Setup
- Steps after
- Inspection,Quality Assurance,Data Logging,Integration into Production Line
- Input ingredients
- helium gas,vacuum chamber,gas insulated switchgears,vacuum pumps,air,production line components
- Output ingredients
- detected helium leaks,leak detection data,SCADA traceability data
- Market info
- Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.
- Detection Sensitivity
- 10-8 mbar·l/s
- Automation
- Full Automation / Manual Control Available
- Control System
- LEAKSTAR® PLC
- Sensitivity Level
- High Sensitivity
- Leak Detector Type
- Mass Spectrometer
- Integration
- Production Line Integration
- Calibration Verification
- Automatic
- Flexibility and Adaptability
- High
- Size
- Compact Design
- Maintenance Access
- Easy
- Accessories
- Part Vacuum Pumps
- Additional Options
- SCADA,Printer/Barcode Reader
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation
- Full automatic / Manual
- System Configuration
- Modular / Customizable
- Operation Control
- Touch screen / SCADA integration
- Calibration
- Automatic verification
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- System configuration
- Manual / Automated
- Industry application
- Automotive,GIS
- Compact footprint
- Compact and ergonomic design
- Control panel type
- Touch screen for manual control
- Discharge method
- Automated connection tooling
- Control panel type
- Touch screen
- Integration possibilities
- Full automation and integration in production line