High-capacity tray sealer for vacuum gas packaging

Enhance your production efficiency with a versatile twin-lane tray sealing system, expertly designed to handle high-speed vacuum gas packing for diverse food and pharmaceutical applications.

The GT2eXTwin Tray Sealer from Proseal is engineered for high-speed, versatile tray sealing solutions ideal for a range of industries, including food processing and pharmaceuticals. This twin-lane, heat-sealing system boasts a modular design capable of handling large-capacity operations, sealing up to 120 vacuum gas packs per minute using a 10-impression tool. It integrates seamlessly with auxiliary equipment like tray de-nesters, fillers, and labellers, forming a fully automatic production line. Designed for flexibility, it accommodates various sealing methods such as MAP, Vacuum Gas, and Skin. The GT2eXTwin is equipped with Proseal’s Eseal® technology, significantly reducing energy consumption by 92% and increasing seal force. Constructed for hygiene and ease of use, it features five-minute tool changeovers and wash-down protection. Its ProMotion tray infeed system ensures continuous motion for heightened production speeds while minimizing machine duty. Optional enhancements include intelligent film monitoring and remote support through Proseal’s eWON system, ensuring efficient, error-free operations tailored to specific production needs.

Benefits

  • Enhances production efficiency with the capability to seal up to 120 packs per minute.
  • Significantly reduces energy costs by 92% using Eseal® technology.
  • Minimizes labor expenses through full automation and easy integration with auxiliary equipment.
  • Adapts to changing packaging needs with flexible sealing options.
  • Simplifies maintenance and ensures hygiene with quick tool changeover and wash-down protection.
Applications
Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
End products
Olive oil bottles,Pasta sauce,Mixed herbs seasoning,Shrimp cocktail,Dog food cans,Face cream jars,Cheese slices,Almond milk,Croissants,Tofu blocks,Tomato soup,Roasted almonds,Beef steak trays,Salad dressing packets,Ham and cheese sandwich,Baby formula,Sliced apples,Medicinal tablets,Chocolate bars,Microwave lasagna,Chicken breast packs
Steps before
Tray De-Nesting,Filling,Weighing
Steps after
Labeling,Packaging,Film Coding and Printing
Input ingredients
trays,pre-formed trays,film,gas for MAP (Modified Atmosphere Packaging)
Output ingredients
vacuum gas packs,sealed trays,atmospheric sealed trays,MAP sealed trays,Skin or Skin Plus sealed trays,high-speed production packs
Tray Width
Up to 400mm
Sealing Speed
Up to 120 Vacuum Gas packs per minute
Impression Tool
6-impression / 10-impression tool
Heat Sealing System
Modular,twin-lane,linear
Seal Styles
Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
Seal System
Eseal® energy efficient electric seal
Machine Automation
Fully automatic
Tool Changeover Time
Five-minute
Production Capacity
High-speed,large-capacity
Energy Consumption Reduction
92%
Construction
Food industry approved hygienic construction
Infeed System
ProMotion high accuracy continuous motion
Conveyors
QR Conveyors with quick release belts
Automation level
Fully Automatic
Tray Seal Types
Atmospheric,MAP,VMAP,Skin
Changeover Time
Five-minute tool changeover
Production Capacity
Up to 120 packs per minute
Flexibility
Modular,twin-lane,linear
Energy Efficiency
92% reduction in energy consumption
Cleaning Method
Hygienic construction and wash-down protection
Integration Capability
Auxiliary equipment like tray de-nesters,fillers
Abrasion resistance
Yes
Biological compatibility
Food grade
Cleanability
High
Corrosive resistance (e.g. acids)
Yes
Food industry standards
Hygienic construction
Energy efficiency
Eseal® system
Machine footprint
Extra-wide single lane or twin lane
Tray size
Up to 400mm wide
Modular system
Yes
Heat-sealing system
Twin-lane,linear
Portability
Fully portable and castor mounted
Tool Changeover Time
Five-minute
Machine Portability
Fully portable and castor mounted
Energy Efficient Seal System
Eseal® electric seal
Conveyor System
ProMotion continuous motion tray infeed system
Film Reel Monitoring
I-film intelligent film reel monitoring system
Machine Connection System
eWON system for remote support
Contactless Login System
ProTect contactless login
Seal Options
Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
Market info
JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.