High-care big bag filling system for hygienic environments

Ensure precise hygienic filling of Big Bags in high-care environments, perfect for maintaining product purity and preventing contamination during the packaging process.

The High-Care Big Bag Filling System by Dinnissen is engineered for your ultra-clean packaging needs, ensuring maximum hygiene in production environments. This system is designed to fill and seal Big Bags with precision, particularly excelling in food, pharmaceutical, and chemical applications. It operates under stringent cleanroom conditions, keeping dirt-sensitive pallets outside the processing area to prevent contamination. The filling system can handle diverse products such as infant formula and whey protein powder, maintaining high integrity and hygiene standards.

Employing a fully automated process, this system fills up to 10 Big Bags per hour, utilizing a special guide system to minimize contamination risk. Compliant with EHEDG, ATEX, HACCP, and GMP regulations, it integrates seamlessly into production lines, ensuring ergonomic and calibrated filling. Optional features like nitrogen gas fumigation and an automatic sealing unit enhance product durability and safety.

Dinnissen’s design minimizes horizontal surfaces and bolted connections, enhancing cleanability and maintenance efficiency. Material options for different processing needs ensure compatibility and durability, while the inflatable cuff ensures a secure seal, eliminating contamination risks. Whether you’re in food manufacturing or pharmaceutical production, the High-Care Big Bag Filling System offers a tailored solution with superior engineering support to meet your high-care needs.

Benefits

  • Ensures product integrity by minimizing contamination risks.
  • Increases operational efficiency with fully automated high-capacity filling.
  • Complies with stringent hygiene regulations like EHEDG, ATEX, HACCP, and GMP.
  • Enhances product durability with optional nitrogen gas fumigation.
  • Simplifies cleaning and maintenance with an accessible design.
Applications
Food,Chemicals,Feed,Pet food,Pharma,Minerals,Aquafeed,Dairy
End products
Dog kibble,Infant formula,Active pharmaceutical ingredients (apis),Chemical additives,Poultry feed,Fish feed pellets,Calcium carbonate powder,Whey protein powder
Steps before
Purification,Drying,Mixing,Grinding,Sieving
Steps after
Sealing,Nitrogen Fumigation,Palletizing,Transport
Input ingredients
raw materials,bulk powders,granules,food ingredients,pharmaceutical materials
Output ingredients
filled Big Bags,packaged products,hygienic packaging,contamination-free Big Bags,sealed Big Bags
Filling Speed
Up to 10 Big Bags per hour
Automation
Fully automated filling system
Capacity
High capacity for rapid filling
Cleanroom Compatibility
Ultra-clean cleanrooms
Contamination Prevention
Special guide system for minimal contact
Design
Optimized for hygiene with no hollow parts
Sealing Unit
Automatic sealing unit available
Gas Fumigation
Nitrogen gas fumigation option
Bolt Connections
Minimized bolted connections
Disinfection Module
Included to remove dust and dirt
Compaction
Optimal compaction of Big Bags
Compliance
EHEDG,ATEX,HACCP,GMP compliant
Batch vs. continuous operation
Batch
CIP/SIP
Designed for CIP
Cleaning method
Automatic / Manual
Automation level
Fully automated
Energy efficiency
Optimized for hygiene
Changeover time
Minimized due to design
Air incorporation control
Controlled with inflatable cuff
Control environment
Cleanroom compatible
Cleanability
High
Hygiene
Optimized
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Suitable Environments
Hygienic,High-Care Environments
Product Handling
Food,Pharma
Machine footprint
Compact / Customizable
Discharge method
Automated guide system
Shape and size
Pre-shaped Big Bags
Components access
Maximum accessibility
Material construction
Stainless steel
Cleaning accessibility
Optimized for cleanability
Connection design
Minimized bolted connections
Hanging mechanism
Fixed frame for loops
Inflatable cuff
Secures filling hose
Filling method
Calibrated and ergonomic
Nitrogen gas fumigation
Optional
Automatic sealing unit
Optional
Special EHEDG bolts
Application based
High-care filling integration
Optional
Low-care palletizing integration
Optional
Market info
Dinnissen is renowned for its expertise in process technology, specializing in innovative solutions for powder handling, mixing, and bulk materials processing for various industries, including food, feed, and chemicals, with a reputation for quality and custom engineered solutions.