High-care big bag filling system for hygienic environments
Ensure precise hygienic filling of Big Bags in high-care environments, perfect for maintaining product purity and preventing contamination during the packaging process.

The High-Care Big Bag Filling System by Dinnissen is engineered for your ultra-clean packaging needs, ensuring maximum hygiene in production environments. This system is designed to fill and seal Big Bags with precision, particularly excelling in food, pharmaceutical, and chemical applications. It operates under stringent cleanroom conditions, keeping dirt-sensitive pallets outside the processing area to prevent contamination. The filling system can handle diverse products such as infant formula and whey protein powder, maintaining high integrity and hygiene standards.
Employing a fully automated process, this system fills up to 10 Big Bags per hour, utilizing a special guide system to minimize contamination risk. Compliant with EHEDG, ATEX, HACCP, and GMP regulations, it integrates seamlessly into production lines, ensuring ergonomic and calibrated filling. Optional features like nitrogen gas fumigation and an automatic sealing unit enhance product durability and safety.
Dinnissen’s design minimizes horizontal surfaces and bolted connections, enhancing cleanability and maintenance efficiency. Material options for different processing needs ensure compatibility and durability, while the inflatable cuff ensures a secure seal, eliminating contamination risks. Whether you’re in food manufacturing or pharmaceutical production, the High-Care Big Bag Filling System offers a tailored solution with superior engineering support to meet your high-care needs.
Benefits
- Ensures product integrity by minimizing contamination risks.
- Increases operational efficiency with fully automated high-capacity filling.
- Complies with stringent hygiene regulations like EHEDG, ATEX, HACCP, and GMP.
- Enhances product durability with optional nitrogen gas fumigation.
- Simplifies cleaning and maintenance with an accessible design.
- Applications
- Food,Chemicals,Feed,Pet food,Pharma,Minerals,Aquafeed,Dairy
- End products
- Dog kibble,Infant formula,Active pharmaceutical ingredients (apis),Chemical additives,Poultry feed,Fish feed pellets,Calcium carbonate powder,Whey protein powder
- Steps before
- Purification,Drying,Mixing,Grinding,Sieving
- Steps after
- Sealing,Nitrogen Fumigation,Palletizing,Transport
- Input ingredients
- raw materials,bulk powders,granules,food ingredients,pharmaceutical materials
- Output ingredients
- filled Big Bags,packaged products,hygienic packaging,contamination-free Big Bags,sealed Big Bags
- Filling Speed
- Up to 10 Big Bags per hour
- Automation
- Fully automated filling system
- Capacity
- High capacity for rapid filling
- Cleanroom Compatibility
- Ultra-clean cleanrooms
- Contamination Prevention
- Special guide system for minimal contact
- Design
- Optimized for hygiene with no hollow parts
- Sealing Unit
- Automatic sealing unit available
- Gas Fumigation
- Nitrogen gas fumigation option
- Bolt Connections
- Minimized bolted connections
- Disinfection Module
- Included to remove dust and dirt
- Compaction
- Optimal compaction of Big Bags
- Compliance
- EHEDG,ATEX,HACCP,GMP compliant
- Batch vs. continuous operation
- Batch
- CIP/SIP
- Designed for CIP
- Cleaning method
- Automatic / Manual
- Automation level
- Fully automated
- Energy efficiency
- Optimized for hygiene
- Changeover time
- Minimized due to design
- Air incorporation control
- Controlled with inflatable cuff
- Control environment
- Cleanroom compatible
- Cleanability
- High
- Hygiene
- Optimized
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Suitable Environments
- Hygienic,High-Care Environments
- Product Handling
- Food,Pharma
- Machine footprint
- Compact / Customizable
- Discharge method
- Automated guide system
- Shape and size
- Pre-shaped Big Bags
- Components access
- Maximum accessibility
- Material construction
- Stainless steel
- Cleaning accessibility
- Optimized for cleanability
- Connection design
- Minimized bolted connections
- Hanging mechanism
- Fixed frame for loops
- Inflatable cuff
- Secures filling hose
- Filling method
- Calibrated and ergonomic
- Nitrogen gas fumigation
- Optional
- Automatic sealing unit
- Optional
- Special EHEDG bolts
- Application based
- High-care filling integration
- Optional
- Low-care palletizing integration
- Optional
- Market info
- Dinnissen is renowned for its expertise in process technology, specializing in innovative solutions for powder handling, mixing, and bulk materials processing for various industries, including food, feed, and chemicals, with a reputation for quality and custom engineered solutions.