High-performance decanter centrifuge for dewatering
Achieve efficient and reliable dewatering by integrating a decanter centrifuge that optimizes solid-liquid separation, enhancing overall production line performance while saving energy.
The Decanter WZ Centrifuge from ProSoya is a continuously operating horizontal solid wall centrifuge designed specifically for optimizing dewatering processes in plant-based milk and dairy alternative production. This centrifuge stands out with its high g-force capacity for superior solids output, and a VFD-adjustable bowl speed that ensures precise control during separation.
It integrates seamlessly into production lines, handling applications from soy milk to tofu curds with smooth, glitch-free operation afforded by its advanced motor control and energy-efficient design. Processing capacities are tailored to meet the needs of your facility, delivering reliable performance with minimal power consumption.
Constructed entirely from stainless steel, the Decanter WZ provides excellent corrosion resistance, making it suitable for the rigorous demands of food, dairy, and beverage industries. Its compliance with international standards guarantees food safety and operational security.
Designed for easy installation and operation, the system features automatic differential speed adjustment via dual motors, ensuring accurate separation while maintaining low space requirements. Optional auxiliary equipment such as CIP components and vibration control are available to enhance operational efficiency and maintenance ease.
This centrifuge’s ability to efficiently process high volumes of slurry makes it an essential component in operations requiring the separation of liquid and solid phases, offering plant managers and maintenance engineers the reliability and flexibility needed for today’s production challenges.
Benefits
- Enhances dewatering efficiency with adjustable speed control, maximizing solids output.
- Lowers operational costs through reduced energy consumption with advanced motor optimization.
- Simplifies integration with compact design requiring minimal floor space.
- Ensures durable, long-term use with corrosion-resistant stainless steel construction.
- Minimizes maintenance downtime with optional CIP systems and automated grease lubrication.
- Applications
- Liquid yogurt,Soya milk,Dairy alternatives,Oat milk,Almond milk,Fruit juice,Flavored milk,Tofu,Plant-based milk,Food and dairy processing
- End products
- Oat milk beverage,Soy milk beverage,Packaged fruit juice,Packaged liquid yogurt,Tofu curds,Almond milk drink,Packaged flavored milk,Tofu blocks
- Steps before
- Soymilk Extraction,Formulation,Heating,Cooling,Separation
- Steps after
- Curdling,Pressing,Sterilization,Filling,Packaging
- Input ingredients
- raw soybeans,soymilk,suspension,liquid food,pre-sterilized liquid product
- Output ingredients
- tofu curds,clarified liquid,solids,aseptic packaged milk,aseptic packaged soy milk,aseptic packaged liquid yogurt,aseptic packaged fruit juice
- Capacity
- 5,000 to 20,000 L
- Cooling surface area
- 15% to 30%
- Production Capacity
- 6000 to 7500 packs/hour
- Power Supply
- 50hz,380V/220V
- Power Heating
- 20KW
- Power Sterilizing
- 24KW
- Power Producing
- 26KW
- Air Pressure
- 0.6~1MPa (6~10bar)
- Water Pressure
- 0.3~0.45MPa
- Steam Pressure
- 170±30kpa (1.7±0.3bar)
- Filling Capacity
- up to 20,000 liters per hour
- Operating Pressure
- up to 700 bar (10,000 psi)
- Energy Consumption
- Low kWh/kg
- G-force
- Highest for higher solids output
- Bowl Speed
- Adjustable via VFD
- Inlet/Outlet Fittings
- Various sizes available
- Compressor Power
- 20KW to 26KW
- Packaging Size
- 1000 ml to 100 ml
- Homogenizer Capacity
- 250 L/H to 20,000 L/H
- Mixing Tank Capacity
- 1000 L to 10,000 L
- CIP System Capacity
- 1000 L to 20,000 L
- Soybean Processing Capacity
- 100 – 600 kg per hour
- Aseptic Filling Speed
- 3000 packs per hour
- Working mechanism
- Decanter centrifuge
- Automation level
- Automatic adjustment via VFD
- Energy efficiency
- Low power consumption
- Cleaning method
- CIP components available
- Batch vs. continuous operation
- Continuous
- Integrated steps
- Automatic solids discharge
- Stainless steel contact
- Food-grade
- Corrosive resistance
- Yes
- Food processing compatibility
- Stainless steel
- Cleanability
- Yes
- Biological compatibility
- Yes
- ISO Certification
- ISO 9001-2000
- Machine footprint
- Varies by model
- Tank configuration
- Vertical / Horizontal
- Feed/discharge method
- Automatic
- Bowl size
- Available in various sizes
- Control panel type
- PLC-controlled
- Discharge method
- Intermittent discharge
- Footprint dimensions of machinery
- Varies by specific machine model
- Bowl design
- Twin-conical
- Tank sizes
- 5,000 L to 20,000 L
- Configuration type
- Belt driven
- Stirrer configuration
- One or more stirrers
- Control panel type
- PLC control panel
- Integration possibilities
- VFD,Two motor drive
- Discharge method
- Automatic discharge via hydraulic system
- Adjustable features
- Adjustable bowl speed,Automatic adjustment of differential speed via VFD
- Configuration type
- Vertical and horizontal configurations for tanks
- Operation mode
- Manual / Automatic
- Market info
- Prosoya is known for its expertise in manufacturing soy milk production equipment, providing innovative solutions for efficiently processing soybeans into soy milk and related products, highly regarded for its advanced technology and customizable engineering solutions.