High pressure leak detection system for automotive components
Ensure airtight integrity with a high-speed solution for detecting leaks in pressurized components, crucial for maintaining safety and functionality in mission-critical applications.

The High Pressure Leak Detection System with Robot Loading by Telstar is an essential component for industries such as automotive, aerospace, and electronics. It specializes in identifying leaks in components subjected to pressures up to 380 bar(a), using a highly sensitive detection capability of 10-6 mbar l/s through a Quadrupole Mass Spectrometer. Equipped with a fully automated, high-speed cycle time of 20 seconds, the system is seamlessly integrated into your production line, ensuring efficient loading and unloading via robotic systems. This machine is perfect for testing engine blocks, electric switchgear enclosures, and satellite components. The inclusion of a multi-stage high vacuum and integrated helium recovery system not only enhances detection accuracy but also promotes environmental sustainability. Constructed for continuous operation, it offers robust performance with minimal downtime, catering adeptly to the rigorous demands of high-volume production environments.
Benefits
- Enhances product integrity by ensuring leak-tight components in automotive and aerospace applications.
- Reduces operational costs with fully automated, high-speed robotic handling and detection processes.
- Minimizes environmental impact through integrated helium recovery, promoting sustainable practices.
- Increases detection accuracy, effectively identifying leaks at pressures up to 380 bar(a).
- Streamlines production flow by integrating seamlessly with existing production lines, enhancing overall efficiency.
- Applications
- Automotive components,Electric switchgears,Satellite testing
- End products
- Engine blocks,Satellite components,Transmission housings,Electric switchgear enclosures
- Steps before
- Component Preparation,Initial Cleaning,Production Line Assembly
- Steps after
- Quality Inspection,Assembly,Packaging
- Input ingredients
- automotive components,helium gas
- Output ingredients
- leak detected components,helium recovery
- Market info
- Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.
- Cycle time
- 20 s
- Part Pressure
- up to 380 bar(a)
- Sensitivity
- 10^-6 mbar l / s
- Automation
- Fully Automated
- System Type
- Double chamber leak detection system
- Helium Recovery System
- Integrated
- Detection Type
- Helium Detector by Quadrupole Mass Spectrometer
- Vacuum System
- Multi-stage high vacuum system
- Operating pressure
- up to 380 bar(a)
- Cycle time
- 20 s
- Automation level
- Fully Automated
- Integrated gas recovery
- Helium Recovery System
- Leak detection sensitivity
- 10-6mbar l / s
- Loading/unloading method
- Automatic with robot
- Multi-stage vacuum system
- High vacuum system
- Shape
- Double chamber
- Discharge Method
- Automatic loading/unloading
- Cycle time
- 20 s
- Pressure range
- Up to 380 bar(a)
- Automation level
- Fully Automated with Robot Loading/Unloading
- Sensitivity
- 10-6 mbar l / s
- Vacuum system type
- Multi-stage high vacuum system
- Detection system
- Helium Detector by Quadrupole Mass Spectrometer
- Helium Recovery System
- Integrated