High pressure leak detection system for automotive components

Ensure airtight integrity with a high-speed solution for detecting leaks in pressurized components, crucial for maintaining safety and functionality in mission-critical applications.

The High Pressure Leak Detection System with Robot Loading by Telstar is an essential component for industries such as automotive, aerospace, and electronics. It specializes in identifying leaks in components subjected to pressures up to 380 bar(a), using a highly sensitive detection capability of 10-6 mbar l/s through a Quadrupole Mass Spectrometer. Equipped with a fully automated, high-speed cycle time of 20 seconds, the system is seamlessly integrated into your production line, ensuring efficient loading and unloading via robotic systems. This machine is perfect for testing engine blocks, electric switchgear enclosures, and satellite components. The inclusion of a multi-stage high vacuum and integrated helium recovery system not only enhances detection accuracy but also promotes environmental sustainability. Constructed for continuous operation, it offers robust performance with minimal downtime, catering adeptly to the rigorous demands of high-volume production environments.

Benefits

  • Enhances product integrity by ensuring leak-tight components in automotive and aerospace applications.
  • Reduces operational costs with fully automated, high-speed robotic handling and detection processes.
  • Minimizes environmental impact through integrated helium recovery, promoting sustainable practices.
  • Increases detection accuracy, effectively identifying leaks at pressures up to 380 bar(a).
  • Streamlines production flow by integrating seamlessly with existing production lines, enhancing overall efficiency.

General


Applications
Automotive components,Electric switchgears,Satellite testing
End products
Engine blocks,Satellite components,Transmission housings,Electric switchgear enclosures
Steps before
Component Preparation,Initial Cleaning,Production Line Assembly
Steps after
Quality Inspection,Assembly,Packaging
Input ingredients
automotive components,helium gas
Output ingredients
leak detected components,helium recovery
Market info
Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.

Technical Specifications


Cycle time
20 s
Part Pressure
up to 380 bar(a)
Sensitivity
10^-6 mbar l / s
Automation
Fully Automated
System Type
Double chamber leak detection system
Helium Recovery System
Integrated
Detection Type
Helium Detector by Quadrupole Mass Spectrometer
Vacuum System
Multi-stage high vacuum system

Operating Characteristics


Operating pressure
up to 380 bar(a)
Cycle time
20 s
Automation level
Fully Automated
Integrated gas recovery
Helium Recovery System
Leak detection sensitivity
10-6mbar l / s
Loading/unloading method
Automatic with robot
Multi-stage vacuum system
High vacuum system

Physical Characteristics


Shape
Double chamber
Discharge Method
Automatic loading/unloading

Custom Options


Cycle time
20 s
Pressure range
Up to 380 bar(a)
Automation level
Fully Automated with Robot Loading/Unloading
Sensitivity
10-6 mbar l / s
Vacuum system type
Multi-stage high vacuum system
Detection system
Helium Detector by Quadrupole Mass Spectrometer
Helium Recovery System
Integrated