High speed assembly system for caps and closures
Optimize your production line with a high-speed assembly system designed for precision coupling, folding, and welding of complex caps and closures, ensuring reliable performance and efficiency for demanding applications.
The GD5/F3 from Giuseppe Desirò Srl is a cutting-edge high-speed rotary assembly machine tailored for the precise assembly of complex caps and closures. This equipment stands out for its multi-functionality, encompassing folding, screwing, and welding processes, essential for producing cylindrical closure caps, child-proof pharmaceutical caps, and aluminum capsules. With its continuous operation, the machine manages up to 1,200 pieces per minute, making it ideal for high-volume production in pharmaceutical, packaging, and food and beverage industries. It utilizes advanced vision systems for continuous quality monitoring and is fully automated with a PLC control system enabling seamless integration into existing production lines. The GD5/F3 is engineered to minimize energy consumption while maximizing throughput, ensuring optimal performance and efficiency. It supports a range of materials and complies with industry standards, offering customization options to suit specific production needs, backed by comprehensive engineering support.
Benefits
- Maximizes production efficiency, processing up to 1,200 caps per minute.
- Reduces labor costs through fully automated, PLC-controlled operations.
- Enhances product quality with integrated vision systems for real-time inspection.
- Offers versatility across multiple industries, including pharmaceutical and packaging.
- Minimizes energy usage while maintaining high operational throughput.
- Applications
- Pharmaceutical caps,Flip-off caps,Aluminum capsules,Child-proof caps,Packaging,Caps and closures,Edible oil
- End products
- Cylindrical closure caps,Child-proof pharmaceutical caps,Aluminum capsules with plastic disks,Edible oil spout caps,Flip-off type plastic discs
- Steps before
- Component Preparation,Material Loading,Molding
- Steps after
- Quality Inspection,Product Packaging,Final Assembly
- Input ingredients
- cylindrical caps,aluminum capsules,Flip-Off plastic disks,pre-cut Rubber Liner,plastic disks
- Output ingredients
- assembled caps,child-proof caps,welded capsules,capsules with inserted Rubber Liners
- Speed
- Up to 1200 pcs/min
- Production Output
- 60,000 pcs/hour
- Capsule Size
- 13/20/28/32 mm
- Automation
- Electronically controlled motorized heads
- Temperature Control
- Available
- Vision Systems
- Integrated
- Operator Interface
- HMI Touchscreen Panel
- Component Assembly Type
- Rotary,Continuous Motion
- Heat Coupling
- Available
- Working Mechanism
- Continuous Motion / Rotary
- Production Output
- 1200 pcs per minute
- Automation Level
- PLC-controlled / Electronically controlled motorized heads
- Vision Systems
- Three integrated vision systems
- Inspection Capability
- Detailed inspection of molding and connection points
- Temperature Control
- Controlled on heating stations
- Assembly Type
- Screwing,Heat Deformation,Pressure Coupling
- Component Assembly
- High Mechanical Efficiency
- Parameter Change
- Via Operator Panel
- Monitoring
- Status updates via HMI and touch screen panel
- Operation Type
- Intermittent / Continuous / Rotary
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Types of Closures
- Cylindrical caps,Child-proof caps
- Control panel type
- Touch screen / HMI
- Control panel type
- Touch screen HMI
- Integration possibilities
- PLC-controlled with on-board electronics
- Vision systems
- Integrated for molding and safety ring inspection
- Parameter change
- Via operator panel
- Head count customization
- 20/32/40 heads
- Temperature control options
- Controlled heating stations
- Color control
- Available
- Height control
- Available
- Laser sensor integration
- For Rubber Liner placement
- Market info