High-speed beverage industry palletizer

Optimize your palletizing process with a flexible, high-speed solution that adapts to diverse packaging formats. Achieve efficient layer preparation and loading, ensuring maximum throughput and reduced energy consumption for your production line.

The Innopal PB HS palletizer from KHS Group offers a high-speed, two-stage solution specifically tailored for beverage and food industries requiring efficient palletizing of non-returnable packages such as cartons, trays, and shrink packs. Capable of processing up to 750 layers per hour, this palletizer is engineered for seamless integration into existing production lines, featuring flexible configuration options and an integrated pallet lift for precise layer preparation and loading. Its modular design allows for easy adaptation to various palletizing tasks and optional features like a robot-version pallet liner inserter for optimal operational conditions. Employing the latest servo technology and an intelligent energy management system, the Innopal PB HS minimizes energy use and maintenance requirements. Suitable for applications ranging from pilsner beer and bottled water to liquid soap and shampoo, the machine is constructed with robust components to reduce spare part needs and enhance durability.

Benefits

  • Maximizes palletizing speed with up to 750 layers per hour.
  • Enhances operational flexibility with configurable palletizing tasks.
  • Reduces energy costs through intelligent energy management systems.
  • Lowers maintenance needs with durable construction and fewer moving parts.
  • Increases system availability via optional automated layer changeover.
Applications
Food,Beverages,Liquid food,Wine,Milk,Nonfood,Iced tea,Spirits,Still water,Homecare products,Juice,Soft drinks,Beer,Sparkling wine
End products
Ready-to-drink iced tea,Uht milk,Bottled water,Cabernet sauvignon wine,Whiskey,Orange juice,Detergent,Canned food,Pilsner beer,Shampoo,Hdpe bottles,Liquid soap,Carbonated soft drinks,Fruit juice
Steps before
Container design,Syrup preparation,Sugar dissolving,Beverage formulation
Steps after
Secondary packaging,Film packaging,Paper packaging,Cardboard boxing
Input ingredients
cartons,trays,shrink packs,individual packets,bags
Output ingredients
palletized cartons,palletized trays,palletized shrink packs,palletized packets,palletized bags
Speed
Up to 750 layers/h
Capacity
420 layers/h (Innopal PB H)
750 layers/h (Innopal PB HS)
Automation
Fully automatic layer changeover
Energy Management
Intelligent energy management system
Machine Availability
Up to 98%
Pallet Lift
Integrated
Layer Preparation Systems
Single or multi-lane variants
Robustness
Pushover plate and fewer moving parts
Servo Technology
Latest
Integrated pallet lift
Yes
Flexibility
Two-stage palletizer
Max layers processed
420–750 layers/h
Layer preparation systems
Single or multi-lane variants
Pallet liner inserter
Manual or automatic
Modular design
Yes
Energy management system
Intelligent
Automation level
Optional fully automatic
Maintenance effort
Minimized
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Container type
Cartons,trays,shrink packs,individual packets,bags
Machine footprint
Compact
Layer preparation system
Single or multi-lane
Design
Twin-column
Pallet lift
Integrated
Layer capacity
Up to 750 layers/hour
Pallet lift type
Integrated
Layer preparation systems
Single or multi-lane variants
Robotic integration
Robot grouping,robot-version pallet liner inserter
Modular design
Consistent
Layer changeover
Fully automatic
Market info
KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.