High-speed camera counting system for accurate product batching
Optimize your production line with a cutting-edge system that ensures precise product counting and batching, improving operational efficiency and reducing waste. Ideal for high-speed operations, this solution seamlessly integrates into existing processes for enhanced accuracy in packaging.
The SpeedBatcher from Niverplast is a camera counting and batching system that seamlessly integrates into high-speed packaging lines. Utilizing 3D camera vision with laser triangulation, it ensures precise counting and batching of solid products. This system is designed primarily for industries such as bakery, meat, fish, oils, and e-commerce, efficiently handling products like kaiser rolls, baguettes, and subway sticks. It can process up to 120,000 products per hour and supports multi-channel operation for diverse product types. Automation is achieved through a robust PLC system with options for data monitoring and remote engineering, enhancing operational efficiency. Constructed entirely from stainless steel, it offers durability and easy maintenance, with features like an easy-access design and quick-cleaning belt system. Smart batching algorithms and customizable settings make it adaptable to various production needs, ensuring batch accuracy and minimizing downtime.
Benefits
- Enhances batch accuracy with smart separation algorithms, reducing product wastage.
- Increases production efficiency by processing up to 120,000 products per hour.
- Facilitates seamless integration with existing packaging lines, minimizing setup time.
- Simplifies maintenance and cleaning processes, maximizing uptime.
- Offers flexibility with multi-channel operation, catering to diverse product types.
- Applications
- E-commerce,Bakery,Meat,Fats,Oils,Fruits,Laundry,Powder,Vegetables,Moulding,Fish
- End products
- Subway sticks,Kaiser rolls,Baguette
- Steps before
- Product Infeed,Calibration of Sensor Systems
- Steps after
- Batch Separation,Feeding Packaging Machine
- Input ingredients
- products,kaiser rolls,bakery products,bread,subway sticks
- Output ingredients
- batches,packaged products,counted products
- Product Counting Speed
- Up to 120,000 products per hour
- Feeding Capability
- Capable to feed any packaging machine
- Automation
- Smart batching with 3D camera
- Number of Channels
- Up to 6 channels
- Batching Accuracy
- Optimal accuracy
- Maintenance Access
- Easy access for maintenance and cleaning
- Compatibility
- Compatible with almost all packaging machines
- Simultaneous Feeding
- Able to feed 3 high-speed VFFS's (and a 4th as backup)
- Material Construction
- Stainless steel
- Separation Algorithm
- 'Smart separation' algorithm
- Automation level
- Fully Automatic
- Batch vs. continuous operation
- Batch
- Cleaning method
- Easy access for maintenance
- Changeover time
- Quick belt replacement
- Control system
- Touchscreen with interactive software
- System integration
- Compatible with almost all packaging machines
- Separation mechanism
- Mechanical fingers with 'smart separation' algorithm
- Feed channels
- Up to 6 channels
- Capacity
- Up to 120,000 products per hour
- Stainless Steel
- Yes
- Cleanability
- Easy
- Corrosive resistance
- Yes
- Product form
- Solid / Packaged Goods
- Product size
- Varied dimensions
- Handling type
- Batch processing
- Operation speed
- Up to 120,000 products per hour
- Batching type
- Accurate batching with smart algorithm
- Packaging machine compatibility
- Almost all available packaging machines
- Material
- Stainless steel
- Footprint
- Compact
- Channels
- Up to 6 channels
- Control Panel Type
- Touchscreen
- Feed/Discharge Method
- Mechanical fingers separation
- Control panel type
- Touchscreen with interactive software
- Integration possibilities
- Compatible with almost all packaging machines
- Customization options
- Polyurethane belt option
- Data integration
- Niverplast DAMORE
- Learning System
- Easy learning system for new products
- Market info
- Niverplast is known for innovative packaging solutions, specializing in industrial engineered-to-order equipment for bag-in-box systems, tray handling, and carton erecting machinery, with a strong reputation for quality and reliability in the packaging industry.