High-speed packaging system for flow-wrapping
Streamline your packaging operations with a high-speed flow-wrapping solution designed to enhance versatility and efficiency, offering rapid changeovers and customizable options for diverse product needs.
The Expressway Zero4 Platform from Cavanna Packaging Group is an engineered solution tailored for fast-paced packaging environments. This flow wrapping machine leverages a precision-driven removable jaw assembly for rapid changeovers, ensuring minimal downtime. Catering to both food and non-food industries, it is especially effective in wrapping items such as biscuits, granola bars, and detergent pouches at speeds up to 350 packs per minute. The machine integrates seamlessly into existing lines with Allen Bradley and Schneider control options, offering enhanced automation and remote operation capabilities. Designed for energy efficiency, it reduces operational costs by utilizing minimal energy through optimized motor control. Stainless steel construction is available for environments requiring high corrosion resistance, and optional features like no product-no bag and cooled sealing wheels enhance versatility. With a delivery timeline of 4 to 5 months ex-works, this platform supports continuous high-speed operations, providing reliable performance for demanding FMCG manufacturers.
Benefits
- Rapid changeover times minimize production delays, maximizing operational efficiency.
- Supports high-speed packaging, increasing output up to 350 packs per minute.
- Energy-efficient motor systems lower operational expenses.
- Customizable material and component options enhance durability and application versatility.
- Seamless integration with existing systems reduces implementation time and cost.
- Applications
- Food,Sweets,Non-food,Snacks
- End products
- Biscuits,Granola bars,Detergent pouches,Candy wraps,Ready-to-eat meals,Potato chips,Chocolate bars,Tea sachets,Soap bars,Wrapped cheese slices
- Steps before
- Product Feeding,Material Preparation,Product Alignment
- Steps after
- Packing,Labelling,Sealing,Quality Control
- Input ingredients
- food products,non-food products,wrappers,feeders
- Output ingredients
- flow-wrapped packages,sealed bags,gusseted packages
- Speed
- Up to 350 packs/min
- Changeover
- Quickest on the market
- Control Platform
- Allen Bradley / Schneider
- Delivery Time
- 4 to 5 months ex-works
- Removable Jaw Assembly
- Yes
- No Product-No Bag
- Option available
- No Gap-No Seal
- Option available
- Photocell for Print Centering
- Option available
- Air Evacuation in Packages
- Option available
- Gusseting
- Option available
- Coders and Labelling
- Option available
- Cooled Sealing Wheels Covers
- Option available
- Working mechanism
- Flow-wrapping
- Automation level
- PLC (Allen Bradley / Schneider)
- Changeover time
- Quickest on the market
- Operational speed
- Up to 350 packs/min
- Batch vs. continuous operation
- Continuous
- Integration with other systems
- Removable jaw assembly
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Stainless steel execution
- Yes
- Removable jaw assembly compatibility
- Yes
- Platform type
- Zero4
- Zero product waste features
- No product-no bag / No gap-no seal
- Changeover time
- The quickest changeover on the market
- Discharge method
- Removable jaw assembly
- Control panel type
- Allen Bradley and Schneider control platforms
- Machine speed
- Up to 350 packs/min
- Material options
- Stainless steel execution
- Control panel type
- Allen Bradley / Schneider
- Removable jaw assembly
- Yes
- Stainless steel execution
- Available
- Optional photocell for print centering
- Yes
- Air evacuation system
- Available
- Gusseting capability
- Available
- Coders and labelling
- Options available
- Cooled sealing wheels covers
- Available
- No product-no bag
- Yes
- No gap-no seal
- Yes
- Market info
- Cavanna is known for its expertise in designing and manufacturing integrated flow wrapping and cartoning systems, specializing in flexible packaging solutions for the food and non-food sectors, with a reputation for innovation and high-quality engineering.