High-speed robotic stretch wrapper for industrial packaging

Optimize load integrity and reduce downtime in your packaging line with this advanced stretch wrapping solution, featuring a patented pre-stretch system that minimizes film breakage and enhances wrapping efficiency for high-speed operations.

The KRATOS Robotic Wrapper from OCME is a fully automatic stretch wrapping system designed to streamline packaging operations across a variety of industries, including beverage, food, and personal care. Utilizing its patented pre-stretch carriage equipped with CUBE TECHNOLOGY™, the machine efficiently secures loads by managing film tension and containment force, reducing film usage by up to 30% and minimizing waste. It offers a throughput of up to 120 pallets per hour, accommodating a range of pallet sizes with film widths of 500 mm to 1000 mm. The system’s brushless motor ensures precise control of pre-stretch levels, while features like film auto-recovery and a dynamic parachute mechanism enhance operational safety and reduce downtime. Designed for seamless integration into existing production lines, the KRATOS is equipped with a hot plate sealing system and allows for optional features such as coreless reel support and roping devices, ensuring versatility for different packaging needs. Made to be robust and reliable, it supports industries in delivering secure and stable packaging, meeting both efficiency and safety standards.

Benefits

  • Enhances load stability with reduced film usage by leveraging advanced pre-stretch technology.
  • Decreases operational downtime through automatic film recovery and the dynamic parachute safety system.
  • Supports a wide range of packaging formats, accommodating varying pallet sizes and product types.
  • Lowers total operational costs by minimizing film breakages and energy consumption.
  • Offers flexibility with optional features like coreless reel support and roping devices for diverse packaging needs.
Applications
Food,Personal care,Beverage,Tissue,Lubricants,Paper,Corrugated,Home
End products
Reams of printing paper,Liquid soap containers,Rolls of kitchen towels,Engine oil containers,Packaged snacks,Cardboard boxes,Shampoo bottles,Canned soft drinks
Steps before
Palletizing,Depalletizing
Steps after
Internal Logistics,Packing
Input ingredients
film reel,standard film,recycled film,core-less reels,pallets
Output ingredients
wrapped pallets,wrapped loads
Output Capacity
Up to 120 P/H
Film Bandwidth
Up to 1 meter
Film Pre-stretch Range
100% - 300%
Servo Motor Control
Brushless direct-drive motors
Film Reel Sizes
500 mm,750 mm,1000 mm
Pallet Dimensions
400x600 mm to 1000x1200 mm
Maximum Pallet Height
2000 mm
Operating Voltage
400-415V,50Hz
Compressed Air Pressure
6 ± 1 Bar
Automation level
Fully Automatic
Batch vs. continuous operation
Continuous
Film auto-recovery
Yes
Changeover time
Reduced
Energy efficiency
High
Pre-stretch film compatibility
Standard,recycled,core-less films
Tearing resistance
High resistance due to film fusion
Machine footprint
Compact design
Film reel size
500 mm (20"),750 mm (30"),1000 mm (40")
Pre-stretch carriage
2 x 500 mm reels or single 750/1000 mm reel
Wrapping cycle
High resistance to tearing
Control panel type
Interactive,user-friendly interface
Pallet dimensions
400x600 mm to 1000x1200 mm
Max reel diameter
250 mm
Pre-stretch carriage range
100% - 300%
Variable pre-stretch carriage
1000 mm (40") / 750 mm (30") film reels
Coreless reel support
Optional for 2x500 mm (20"),750 mm (30"),and 1000 mm (40") reels
Pincers clamp location
Installed on upper pressure platen
Pincers clamp on bottom
Optional clamping device on bottom rotating table
Roping device
Optional,available in 3 versions
Standard reel size
250 mm diameter
Wrapping head changeover
Optional for reducing downtimes
Dynamic parachute mechanism
Double redundant and continuous locking mechanism
Market info
OCME, part of Aetna Group Italy, is renowned for manufacturing innovative, high-quality packaging and material handling solutions, including filling, palletizing, and conveying systems, with a strong reputation for reliability and technological advancement in industrial sectors.