High-speed sausage production system with synchronized hanging
Enhance your high-speed sausage production with precision linking and synchronized hanging, minimizing manual labor while ensuring uniform weight and length, optimizing your operational efficiency.
The RS 274 & RS 279 Frontal Linker System from Risco streamlines the production of sausages, hot dogs, and similar products with its unique approach to portioning and hanging. This system leverages Risco’s continuous vacuum fillers to provide precise alignment of product and casing flows, ensuring reliable portioning on a synchronized belt system. Commonly used in sausage and meat processing industries, it is pivotal for producing bratwurst, pepperoni sticks, and other linked meats with consistent weight and length.
With a throughput of up to 700 pieces per minute, it supports high-speed operations for large food production facilities. The system integrates seamlessly into existing production lines with programmable features to reduce manual labor costs and optimize space within cooking or smoking ovens. Its construction accommodates various casing diameters from 18 to 42 mm, catering to diverse production needs. Risco also offers engineering support for customized configurations to suit different operational environments, ensuring that your manufacturing process is both efficient and flexible.
Benefits
- Boosts production efficiency by synchronizing high-speed portioning and hanging, minimizing manual intervention.
- Ensures consistent product quality with uniform weight and length, enhancing customer satisfaction.
- Optimizes operational costs by reducing labor requirements and maximizing output.
- Fits various production scales with adjustable casing diameters, supporting product diversity.
- Improves spatial use in processing facilities, allowing efficient utilization of cooking and smoking ovens.
- Applications
- Ham products,Pet food,Bakery,Mortadella,Chorizo,Frankfurters,Fruit and vegetables,Hot dogs,Ground meat,Sausages,Dairy products,Fish
- End products
- Tilapia fillets,Apple slices,Pepperoni sticks,White bread loaves,Dog kibble,Cat treats,Vienna sausage,Bologna,Ground beef patties,Yogurt cups,Bratwurst,Kielbasa,Smoked ham,Prosciutto,Cheese blocks,Salami,Mixed vegetable medleys
- Steps before
- Grinding,Mixing,Emulsification
- Steps after
- Hanging,Cooking,Smoking,Seasoning,Packing
- Input ingredients
- meat,casings
- Output ingredients
- sausages,hot dogs,frankfurters,chorizo
- Product length
- 1000 mm max
- Portioning speed
- 700 pcs / min
- Casings diameter
- 18 – 42 mm
- Automation
- Continuous vacuum fillers with synchronized hanging unit
- Working mechanism
- Vacuum filling and linking
- Integrated steps
- Linking and hanging
- Automation level
- High (synchronized systems)
- Portioning speed
- 700 pcs/min
- Batch vs. continuous operation
- Continuous inline
- Cleaning method
- Manual/CIP
- Changeover time
- Reduced due to automation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Discharge method
- Synchronized hanging unit
- Control panel type
- Digital/Touchscreen
- Integration possibilities
- RS 279 hanging conveyor integration
- Programmability
- Easy programming of rows for hanging
- Footprint optimization
- Optimized space in cooking/smoking ovens
- Portioning precision
- Uniformity in weight and length
- Market info
- Risco is known for manufacturing industrial equipment, particularly for meat processing and food production. They specialize in innovative vacuum fillers, portioning systems, and stuffing machines, recognized for quality, reliability, and advanced technology in the food processing industry.