High-speed wrapping solution for tissue rolls
In a dynamic production environment, this high-speed wrapper enhances your output, efficiently handling versatile packaging materials without pausing for adjustments, offering eco-friendly solutions that address modern sustainability demands while maintaining seamless operation and minimizing downtime.
The WRAP250 from IMA Group is a high-speed tissue wrapper engineered to meet the evolving needs of tissue and nonwoven product manufacturers. It features state-of-the-art Never-Stop Technology, ensuring continuous and precise wrapping without operator intervention, even detecting and correcting roll misalignments. Offering the flexibility to handle both polyethylene and heat-sealable paper without modifications, it caters to eco-conscious packaging demands. Suitable for wrapping toilet paper, kitchen towels, and nonwoven wipes, the WRAP250 reduces production limitations by wrapping up to 1,000 rolls per minute with one line. Equipped with a Smart Overhead Trolley for efficient folding and a Push-Pull mechanism for smooth transfer, this machine boosts productivity while maintaining high output quality.
Benefits
- Increases production efficiency by wrapping up to 1,000 rolls per minute with a single line.
- Ensures eco-friendly packaging options without downtime, enabling instant material switches between polyethylene and paper.
- Eliminates operator intervention using Never-Stop Technology to automatically correct misalignments.
- Enhances process integration with seamless material handling and precise folding capabilities.
- Boosts operational flexibility, accommodating a variety of packaging formats and materials effortlessly.
- Applications
- Nonwoven products,Tissue products,Eco-sustainable materials
- End products
- Toilet paper rolls,Facial tissue packs,Biodegradable tissue wraps,Kitchen paper towels,Compostable wrapping for paper towels,Recyclable packaging for tissues,Nonwoven cleaning wipes
- Steps before
- Rewinding
- Steps after
- Packaging,Sealing
- Input ingredients
- tissue rolls,polyethylene film,heat-sealable paper
- Output ingredients
- wrapped tissue rolls,eco-sustainable wrapped products
- Maximum Speed
- Up to 250 ppm
- Diameter Range
- 90 mm (3.54’’) - 240 mm (9.44’’)
- Cut-off
- 90 mm (3.54’’) - 280 mm (11’’)
- Width Range
- 90 mm (3.54’’) - 610 mm (24’’)
- Depth Range
- 180 mm (7.08”) - 610 mm (24”)
- Height Range
- 90 mm (3.54’’) - 410 mm (16.14’’)
- Reel Width (RW)
- 320 mm (12.6’’) - 1800 mm (70.9’’)
- Repeat Length (RL)
- 225 mm (8.8’’) - 950 mm (37.4’’)
- Automation
- Never-Stop Technology
- Packaging Material Compatibility
- Polyethylene film and heat-sealable paper
- Working Mechanism
- Smart Overhead Trolley,Push-Pull technology
- Integrated Steps
- Automatic replacement of incorrect products on the flying bar
- Batch vs. Continuous Operation
- Continuous
- Changeover Time
- Fast changeover on standard format configuration
- Automation Level
- Never-Stop Technology,High Speed
- Polyethylene film compatibility
- Yes
- Heat-sealable paper compatibility
- Yes
- Eco-sustainable materials capability
- Yes
- Roll Diameter
- 90 mm to 240 mm
- Roll Width
- 90 mm to 610 mm
- Machine height
- 90 mm (3.54’’) - 410 mm (16.14’’)
- Machine width
- 90 mm (3.54’’) - 610 mm (24’’)
- Machine depth
- 180 mm (7.08”) - 610 mm (24”)
- Control panel type
- Touchscreen HMI
- Material Handling Compatibility
- Polyethylene film / Heat-sealable paper
- Production Configuration Flexibility
- Single to multi roll wrapping
- Integration Possibilities
- Smart Overhead trolley
- Customization in Changeover
- Quick changeover with no modification
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.