Horizontal cooling mixer for industrial applications

Efficient cooling in your production line enhances material quality and extends equipment lifespan, crucial for operations dealing with high-speed, continuous processing demanding precise temperature control.

The HCB Basic Horizontal Cooler Mixer from Zeppelin Systems is an efficient solution tailored for industries such as plastics, rubber, and food, addressing critical cooling needs in high-speed production lines. Featuring a stainless steel construction with a double-jacketed mixing bowl, it efficiently cools mixed materials like plastic pellets and rubber compounds before discharge. The lack of side-wall cooling in the mixing container and the electro-pneumatic butterfly valve outlet streamline mixing and discharge operations, making it ideal for continuous production environments. Suitable for handling solid, granules, and powdered products, this mixer offers an adaptable process from mixing to conveying, reducing energy consumption with its optimized design. Its seamless integration capability aligns with other components like rotary feeders and diverter valves, enhancing overall production efficiency. Although the HCB Basic does not include side-wall cooling, its robust construction ensures reliable operation, minimal maintenance, and longevity in demanding industrial settings. With configurations that support customization, the HCB Basic is a versatile addition to any industrial mixing line requiring efficient thermal management.

Benefits

  • Enhances process efficiency by seamlessly integrating cooling and mixing operations.
  • Minimizes energy consumption with optimized thermal management design.
  • Reduces operational costs with minimal maintenance requirements.
  • Suitable for diverse production environments, handling solids, granules, and powders.
  • Improves production line flexibility with customizable configurations.
Applications
Performance materials,Food industry,Chemical industry,Plastics,Rubber and tire industry,Dispersion paints
End products
Rubber compounds,Tire treads,Paint emulsions,Snack blends,Confectionery coatings,Plastic pellets,Specialty additives
Steps before
Mixing,Compounding,Blending
Steps after
Storage,Packing,Transport
Input ingredients
Output ingredients
Material
Stainless steel
Cooling surface size
Smaller cooling surface compared to HC range
Mixing bowl design
Double-jacketed in pillow-plate design
Mixing container cooling
Without side-wall cooling
Valve type
Electro-pneumatic butterfly valve
Batch vs. continuous operation
Batch
Cleaning method
Manual
Automation level
Electro-pneumatic controls
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Mixing container material
Stainless steel
Mixing bowl design
Pillow-plate
Cooling surface
Smaller compared to HC range
Footprint
Compact
Discharge method
Electro-pneumatic butterfly valve
Side-wall cooling
None
Material of construction
Stainless steel
Cooling design
Double-jacketed pillow-plate
Discharge valve type
Electro-pneumatic butterfly valve
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.